LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2022 >> Bolt EUV LT >> Repair and Diagnosis >> Body & Frame >> Fixed And MOVEABLE Windows >> Repair Instructions >> Windshield Replacement >> Removal Procedure

Removal Procedure

  1. Disable the SIR system. SIR Disabling and Enabling
  2. GM5493737Courtesy of GENERAL MOTORS COMPANY

    Using the appropriate trim tool, remove the windshield wiper arm finish cap (1) from the windshield wiper arm (3).

  3. Windshield Wiper Arm Nut (2) - Remove
  4. Use the BO - 49385  Wiper Arm Puller to remove the wiper arm (3) from the wiper motor pivot shaft.
  5. GM5491617Courtesy of GENERAL MOTORS COMPANY

    Apply two layers of masking tape around the top edge of the service part to prevent paint damage.

  6. Using a suitable plastic trim tool, carefully release the air inlet grille panel extension clips.
  7. Remove the air inlet grille panel extension (1) from the air inlet grille panel and upper front fender.
  8. Remove the masking tape.
  9. Remove any remaining adhesive residue.
    1. Remove any remaining adhesive residue with a 50/50 mixture by volume of isopropyl alcohol and clean drinkable water. Wipe the surface dry with a clean lint-free towel.
  10. GM5666188Courtesy of GENERAL MOTORS COMPANY

    Body Side Upper Front Applique Bolt (1) - Remove

  11. Using an appropriate trim tool, release the body side upper front applique retainers. (2) [3x]
  12. Body Side Upper Front Applique (3) - Remove
  13. GM5491629Courtesy of GENERAL MOTORS COMPANY

    Air Inlet Grille Panel Retainer (1) - Remove [9x]

  14. Air Inlet Grille Panel (2) - Remove
  15. Windshield Washer Nozzle Hose @ Windshield Washer Pump Hose - Disconnect
  16. GM5480371Courtesy of GENERAL MOTORS COMPANY

    Reposition the weatherstrip as necessary.

  17. Pull the windshield garnish molding (1) rearwards to release the tether from the A pillar.
  18. NOTE:

    Tether and Bolt are integral to the Windshield Garnish Molding.

  19. Access the windshield garnish bolt (2) which is located on the backside of the windshield garnish molding (1) and secures the tether to the A pillar.
  20. Windshield Garnish Molding Bolt - Left Side and Right Side (2) - Remove [2x]
  21. Disconnect the electrical connector.[2x]
  22. Windshield Garnish Molding- Left Side and Right Side (1) - Remove [2x]
  23. GM5482042Courtesy of GENERAL MOTORS COMPANY

    Using a plastic trim tool, carefully pry downward on the cover to release from windshield.

  24. Squeeze tabs on insert and pull apart from cover.
  25. NOTE:

    The windshield multifunction sensor mount bracket cover and cover insert has to be removed as a single unit from the windshield surface to prevent damage to mirror.

  26. Windshield Multifunction Sensor Mount Bracket Cover Insert (1) - Remove
  27. GM5482044Courtesy of GENERAL MOTORS COMPANY

    Pull downward to completely remove the windshield multifunction sensor mount bracket cover (1) from windshield.

  28. NOTE:

    The windshield multifunction sensor mount bracket cover and cover insert has to be removed as a single unit from the windshield surface to prevent damage to mirror.

  29. Windshield Multifunction Sensor Mount Bracket Cover (1) - Remove
  30. GM5699366Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) - Disconnect

  31. GM5699367Courtesy of GENERAL MOTORS COMPANY

    Front View Camera (1) - Remove

  32. GM5710742Courtesy of GENERAL MOTORS COMPANY

    Slide the bracket upward to disengage tabs, gently pull from windshield.

  33. Multifunction Relay Module Bracket (1) - Remove
  34. GM5493715Courtesy of GENERAL MOTORS COMPANY

    Inside Rearview Mirror Bolt (1) - Remove

  35. Inside Rearview Mirror (2) - Remove
  36. Disconnect the electrical connector.
  37. { If equipped } Windshield Outside Moisture/Ambient Light and Humidity Sensor - Remove
    1. GM5681005Courtesy of GENERAL MOTORS COMPANY

      Remove the Windshield Outside Moisture/Ambient Light and Humidity Sensor Retainer (1)

    2. GM5681006Courtesy of GENERAL MOTORS COMPANY

      Electrical Connector (1) - Disconnect

    3. Windshield Outside Moisture/Ambient Light and Humidity Sensor (2) - Remove
  38. { If equipped } Inside Air Moisture and Windshield Temperature Sensor - Remove
    1. GM5681005Courtesy of GENERAL MOTORS COMPANY

      Remove the Inside Air Moisture and Windshield Temperature Sensor Retainer (1)

    2. GM5681006Courtesy of GENERAL MOTORS COMPANY

      Electrical Connector (1) - Disconnect

    3. Inside Air Moisture and Windshield Temperature Sensor (2) - Remove
  39. Cover to protect the following parts from broken glass:
    • Upper Dash Pad
    • The defroster outlets and A/C outlets
    • The seats and carpeting
  40. { If equipped } Remove the lower windshield supports from the cowl panel.
  41. NOTE:

    Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

  42. { If equipped } Using the appropriate tool, carefully cut around the lace, start in the center working from side to side of the window to access the urethane adhesive bead.
  43. GM5700803Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Keep the cutting edge of the tool against the window.

    Use BO-24402-A  Glass Sealant Remover (1) to remove the window.

    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
  44. GM5700804Courtesy of GENERAL MOTORS COMPANY

    With the aid of an assistant, remove the windshield (1) and locating pin (2) from the vehicle.