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Home >> Chevrolet >> 2021 >> Traverse L >> Repair and Diagnosis >> Electrical >> Body Electrical >> Wire And Connector Repair >> Repair Instructions >> Delphi Connectors (Micro.64) >> Terminal Removal Procedure

Terminal Removal Procedure

Follow the steps below in order to remove terminals from Micro.64 connectors.

  1. GM863406Courtesy of GENERAL MOTORS COMPANY

    Locate the lever lock on the wire dress cover. While depressing the lock, pull the lever over and past the lock. The lever lock may be located on the top or sides of the wire dress cover.

    GM1709337Courtesy of GENERAL MOTORS COMPANY

    View of a typical Micro 64 connector.

    GM1709338Courtesy of GENERAL MOTORS COMPANY

    Depress the lock and pull the lever over and past the lock.

    GM1709339Courtesy of GENERAL MOTORS COMPANY

    View of the connector when released from the component.

    GM1709290Courtesy of GENERAL MOTORS COMPANY

    View of another type of Micro 64 connector.

    GM1709291Courtesy of GENERAL MOTORS COMPANY

    Depress the locks that are located on both sides of the wire dress cover and pull the lever over and past the locks.

    GM1709292Courtesy of GENERAL MOTORS COMPANY

    View of the connector when released from the component.

  2. Disconnect the connector from the component.
  3. GM863404Courtesy of GENERAL MOTORS COMPANY

    Locate the dress cover locking tabs at the front of the connector. Using a small flat-blade tool push down on one of the locking tabs and pull the cover up until the dress cover releases. Repeat this procedure for the other locking tab.

  4. Once the front 2 locks are unlocked, lift the front of the dress cover and pull it forward.
  5. GM863400Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Always use care when removing a terminal position assurance (TPA) in order to avoid damaging it.

    Remove the TPA by inserting a small flat-blade tool into the small slot on the TPA and pushing down until the TPA releases. Gently pry the TPA out of the connector.

  6. GM863397Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Be careful not to angle or rock the J-38125-21 tool when inserting it into the connector or the tool may break.

    Insert the J-38125-21 tool into the round canal between the terminals cavities at the front of the connector.

  7. GM863390Courtesy of GENERAL MOTORS COMPANY

    While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.

  8. Repair the terminal by following the Repairing Connector Terminals (Terminated Lead Repair) , or Repairing Connector Terminals (Terminal Repair)  procedure.
  9. Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.