Installation Procedure
- Re-cut the thread at the cylinder head for the 8 exhaust manifold bolts.
Exhaust Gas Recirculation Pipe Gasket(3) - Install NEW
- Install a NEW exhaust manifold gasket.(4)
- Exhaust Manifold(1) - Install
- Install loosely the NEW 2 exhaust manifold bolts (5, 6).
- Install loosely the 2 exhaust gas recirculation pipe bolts (2).
Install loosely the NEW 6 exhaust manifold bolts (1, 2).
-
CAUTION:NOTE:
The complete tightening procedure should be completed within 10 minutes.
Exhaust Manifold Bolt - Tighten in sequence[8x]
- First Pass: 27 N.m (20 lb ft)
- Second Pass: 27 N.m (20 lb ft)
- Final Pass: 27 N.m (20 lb ft)
- Exhaust Gas Recirculation Pipe Bolt(1) - Tighten[2x] 10 N.m (89 lb in)
- NOTE:
The guide lug (1) must fit the groove.
Exhaust Gas Recirculation Cooler Temperature Sensor- Position 1(3) - Install and tighten 45 N.m (33 lb ft)
- Turbocharger - Install - Turbocharger Replacement
NOTE:
Do NOT grab the exhaust manifold during the assembly procedure at the EGR pipe as this is a sensitive part.
NOTE:
The service may offer bolts that are not microencapsulated. If this is the case apply thread lock agent to the bolt. If the fastener is microencapsulated, install NEW exhaust manifold bolts. DO NOT reuse the old bolts.