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Home >> Chevrolet >> 2017 >> Volt Premier >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 1.5L (L3A) - Repair Instructions >> Repair Instructions >> Fuel Tank Filler Pipe Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Fuel Tank Filler Pipe
    GM4091062Courtesy of GENERAL MOTORS COMPANY
  1. Install Fuel Tank Filler Pipe (1)
    2. Fig 2: Evaporative Emission System Vacuum Leak Pump Filter Pipe, Fuel Tank Filler Hose, Vent Pipe, Clamp And Retainer
    GM4091060Courtesy of GENERAL MOTORS COMPANY
  2. Install the fuel tank filler hose (5) onto the fuel tank.
    3. Fig 3: Ensure Filler Hose Is Fully Seated And Installed Correctly
    GM4217521Courtesy of GENERAL MOTORS COMPANY
  3. Make sure that the hose is fully seated on the fuel tank. Filler hose is correctly installed when the end of the hose is even with where the fill spud on the tank increases in diameter. The gap (1) between the tank and the end of hose will be (a) 6 mm (1/4 in) when hose is correctly installed.
    4. Fig 4: Evaporative Emission System Vacuum Leak Pump Filter Pipe, Fuel Tank Filler Hose, Vent Pipe, Clamp And Retainer
    GM4091060Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Fastener Caution

  4. Tighten the clamp.(4) 3.5 N.m (31 lb in)
  5. Remove all EN-6015  plugs from the connections.
  6. Connect the fuel tank vent pipe (3). Refer to Plastic Collar Quick Connect Fitting Service .
  7. Remove all EN-6015  plugs from the connections.
  8. Connect the evaporative emission system vacuum leak pump filter pipe (6). Refer to Plastic Collar Quick Connect Fitting Service .
  9. Install Retainer (1)
    10. Fig 5: Fuel Tank Filler Pipe Ground Bolt And Wiring Harness Clip
    GM4091061Courtesy of GENERAL MOTORS COMPANY
  10. Install Fuel Tank Filler Pipe Ground Bolt (1) and tighten 9 N.m (80 lb in)
  11. Install Wiring Harness Clip (2)
  12. Install Rear Wheelhouse Liner Replacement - Right Side
  13. Lower the vehicle.
    14. Fig 6: Fuel Tank Filler Pipe Bolt
    GM4091059Courtesy of GENERAL MOTORS COMPANY
  14. Install Fuel Tank Filler Pipe Bolt (1) and tighten 9 N.m (80 lb in)
  15. Connect Fuel Tank Filler Pipe Housing Replacement
  16. Refill the fuel tank.
  17. Connect Battery Negative Cable Disconnection and Connection
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