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Home >> Chevrolet >> 2017 >> Volt Premier >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 1.5L (L3A) - Repair Instructions >> Repair Instructions >> Fuel Injection Fuel Rail Assembly Replacement >> Removal Procedure

Removal Procedure

CAUTION:

When working on the fuel rail and fuel injectors, always maintain a clean work surface. Failure to maintain a clean work surface can result in contaminant on the injector seals and cause leaks.

  1. Remove Fuel Injection Fuel Rail Assembly Removal and Installation 
  2. Fig 1: Plate, Bolts And Supports
    GM2918404Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The EN-51146 - 2 - 5  calibrations tools must be installed.

  3. Remove the 8 plate bolts (1) and remove the EN-51146-1-2  plate (2), counterhold with a wrench (4) at the EN-51146-1-1  supports (3).
  4. Remove the 8 EN-51146-1-1  supports (3).
  5. Fig 2: Fuel Injection Fuel Rail, Fuel Injector And Wiring Harness
    GM4091474Courtesy of GENERAL MOTORS COMPANY
  6. Disconnect Fuel Injector Wiring Harness (2)
  7. Remove Fuel Injector (3) @Fuel Injection Fuel Rail (1)
  8. Fig 3: Fuel Injector And O-Ring
    GM3764332Courtesy of GENERAL MOTORS COMPANY
  9. Remove O-Ring (1) @Fuel Injector (2) and DISCARD

Cleaning Procedure 

Clean the fuel injector bores. If the fuel injectors will be reused, clean the fuel injectors. Fuel Injection Fuel Rail Assembly Removal and Installation .