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Home >> Chevrolet >> 2017 >> Volt Premier >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 1.5L (L3A) - Repair Instructions >> Repair Instructions >> Fuel Feed Intermediate Pipe Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Fuel Feed Intermediate Pipe, Bolt And Nuts
    GM4091049Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    High pressure fuel feed pipes are one time use only. ALWAYS install a NEW high pressure fuel feed pipe if the pipe is removed OR the fittings are loosened.

  1. To install the NEW fuel feed intermediate pipe (6) perform the following steps:
    1. Hand tighten the fuel feed intermediate pipe fitting (2) to the fuel injection fuel rail (3).
    2. Hand tighten the fuel feed intermediate pipe fitting (5) to the fuel pump (4).
    3. Tighten the fuel feed intermediate pipe fittings (2, 5) to 30 N.m (22 lb ft).
  2. CAUTION:

    Refer to Fastener Caution .

  3. Install the fuel feed intermediate pipe bolt (1) and tighten to 10 N.m (89 lb in).
  4. Fig 2: Air Cleaner Resonator Bracket, Bolt And Wiring Harness Clip
    GM4091051Courtesy of GENERAL MOTORS COMPANY
  5. Position the air cleaner resonator bracket (2).
  6. Install the air cleaner resonator bracket bolt (1) and tighten to 9 N.m (80 lb in).
  7. Install Wiring Harness Clip (1)
  8. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
  9. WARNING:

    Fuel escapes - observe safety measures and national legislation. Failure to comply could result in personal injury.

  10. Inspect for leaks using the following procedure:
    1. Turn ON the ignition with the engine OFF for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition with the engine OFF.
    4. Inspect for fuel leaks.
  11. Install Air Cleaner Outlet Duct Air Cleaner Outlet Duct Replacement 
  12. Install Intake Manifold Cover Intake Manifold Cover Replacement