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Installation Procedure

    Fig 1: Thermostat Bypass Hose And Clamp
    GM4091337Courtesy of GENERAL MOTORS COMPANY
  1. Install the engine coolant temperature sensor.(3)
  2. Install Engine Coolant Temperature Sensor Retainer(2)
  3. Install Thermostat Bypass Hose (1)
  4. Install Thermostat Bypass Hose Clamp (4)BO-38185  pliers
    5. Fig 2: Water Outlet And Gasket
    GM4091336Courtesy of GENERAL MOTORS COMPANY
  5. Install a NEW gasket to the water outlet.(1)
  6. Install the water outlet.(2)
    7. Fig 3: Engine Coolant Temperature Sensor Electrical Connector And Water Outlet Bolts
    GM4091335Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Fastener Caution

  7. Install Water Outlet Bolt (2) and tighten 12 N.m (106 lb in)
  8. Connect the engine coolant temperature sensor electrical connector.(1)
    9. Fig 4: Heater Outlet Hose Clamp
    GM4091334Courtesy of GENERAL MOTORS COMPANY
  9. Install Heater Outlet Hose (1)
  10. Install Heater Outlet Hose Clamp (2) BO-38185  pliers
    11. Fig 5: Thermostat Bypass Hose Clamp
    GM4091333Courtesy of GENERAL MOTORS COMPANY
  11. Install Thermostat Bypass Hose (2)
  12. Install Thermostat Bypass Hose Clamp (1)BO-38185  pliers
  13. Install Radiator Inlet Hose@Water Outlet Radiator Inlet Hose Replacement 
  14. Install Heater Outlet Hose Vapor Vent Hose Replacement
  15. Fill the cooling system. Cooling System Draining and Filling 
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