LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2017 >> Volt Premier >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Radiator Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Wiring Harness Clip And Engine Coolant Fan Shroud Bolt
    GM4091269Courtesy of GENERAL MOTORS COMPANY
  1. Install Engine Coolant Fan Shroud (6) @Radiator
  2. Install Retainer(4)
    3. CAUTION:

    Fastener Caution

  3. Install Engine Coolant Fan Shroud Bolt (1, 3) and tighten 5 N.m (44 lb in)
  4. Install Wiring Harness Clip
    5. Fig 2: Radiator And Radiator Insulators
    GM4091268Courtesy of GENERAL MOTORS COMPANY
  5. Install the 2 radiator insulators (2).
  6. Install the radiator (1) along with the fan shroud carefully to the radiator support brackets.
    7. Fig 3: Radiator Upper Insulator And Bolt
    GM4091230Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Graphic shows the radiator upper insulator right side. Procedure is also valid for the left side.

  7. Install the radiator upper insulator (2) by rotating against arrow direction.
  8. Install the radiator upper insulator bolt (1) and tighten to 22 N.m (16 lb ft).
  9. Repeat the procedure for the other side.
    10. Fig 4: Radiator Vent Hose And Clamp
    GM4297795Courtesy of GENERAL MOTORS COMPANY
  10. Install the radiator vent hose (2) to the radiator.
  11. Install Clamp (1) BO-38185  pliers
    12. Fig 5: Drive Motor Battery Coolant Pump Bracket Studs
    GM4091263Courtesy of GENERAL MOTORS COMPANY
  12. Install the drive motor battery coolant pump bracket (4).
  13. Install the drive motor battery coolant pump (3).
    14. NOTE:

    Check the pump and the bracket for the correct original position.

  14. Install the drive motor battery coolant pump bracket (2).
  15. Install the 2 drive motor battery coolant pump bracket studs (1) and tighten to 9 N.m (80 lb in).
    16. Fig 6: Heat Shield
    GM4091127Courtesy of GENERAL MOTORS COMPANY
  16. Install Heat Shield (1)
  17. Install Heat Shield Nut (2) and tighten 9 N.m (80 lb in)
    18. Fig 7: Electrical Connector And Cable Tie
    GM4091266Courtesy of GENERAL MOTORS COMPANY
  18. Connect the electrical connector.(1, 3, 4)
  19. Install NEW cable ties.(2)
    20. Fig 8: Ground Cable Nut And Ground Cable
    GM4091267Courtesy of GENERAL MOTORS COMPANY
  20. Install Ground Cable (1)
  21. Install Ground Cable Nut (2) and tighten 9 N.m (80 lb in)
  22. Install Wiring Harness Clip (3)
  23. Install Radiator Outlet Hose@Radiator Radiator Outlet Hose Replacement 
  24. Install Radiator Inlet Hose@Radiator Radiator Inlet Hose Replacement 
  25. Install Transmission Fluid Auxiliary Cooler Replacement
  26. Hood Primary and Secondary Latch Replacement
  27. Front Intake Air Duct Replacement
  28. Fill the cooling system. Cooling System Draining and Filling 
scientia non olet · About LEMON Manuals