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Home >> Chevrolet >> 2017 >> Volt Premier >> Repair and Diagnosis >> Body & Frame >> Windows >> Fixed And MOVEABLE Window System >> Repair Instructions >> Rear Window Replacement >> Removal Procedure

Removal Procedure

    WARNING:

    Refer to Cracked Window Warning

    NOTE:

    Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

  1. Open the liftgate.
  2. Remove Liftgate Lower Trim Finish Panel. Refer to Liftgate Lower Trim Finish Panel Replacement
  3. Disconnect the electrical connectors.
  4. Cover the following parts to protect from broken glass:
    • Seats
    • Carpeting
  5. Using a utility knife, carefully cut the lace (1) from the sides and the top edge of the window to access the urethane adhesive bead, if equipped.
  6. Fig 1: Separating Urethane Adhesive From Window
    GM71179Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Keep the cutting edge of the tool against the window. Use care Not to damage the window corner retainers. If the window retainers get cut off when removing the window it will be necessary to tape the window in place until cured.

  7. Remove the window from the urethane adhesive.
    • Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • BO-24402-A  Glass Sealant Remover (Cold Knife)
    • BO-39032  Stationary Glass Removal Tool
  8. NOTE:

    Keep the cutting edge of the knife/tool against the window. Do this from inside the vehicle.

  9. If necessary, use a long utility knife or similar tool to remove the bottom corners of the window from the urethane adhesive.
  10. Fig 2: Window
    GM4089668Courtesy of GENERAL MOTORS COMPANY
  11. With an assistant, remove the window (1) from the vehicle, place the window on a clean soft surface.