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Home >> Chevrolet >> 2017 >> SS Standard Trans >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Radiator Replacement (MER) >> Removal Procedure

Removal Procedure

    WARNING:

    Refer to Battery Disconnect Warning .

  1. Disconnect the battery ground cable from the battery. Battery Negative Cable Disconnection and Connection
  2. WARNING:

    Refer to Radiator Cap Removal Warning .

  3. Ensure engine is below 50 C before removing the coolant pressure cap.
  4. Drain the cooling system. Cooling System Draining and Filling 
  5. WARNING:

    To avoid any vehicle damage, serious personal injury or death:

    • When major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist.
    • When performing work in the engine compartment or under the vehicle, ensure that the hood is fully open, or opened to its secondary latch. When the hood is opened to the secondary latch, the vehicle will disable the remote start features from the key fob and OnStar mobile app. Failure to open the hood, or open the hood to the secondary latch while doing a repair in the engine compartment or under the vehicle can result in inadvertent vehicle starting which could result in personal injury or damage to a vehicle.
    WARNING:

    Refer to Safety Glasses Warning .

  6. Raise and support vehicle. Lifting and Jacking the Vehicle
  7. Fig 1: Front Bumper Fascia Extension & Mounting Components
    GM2910590Courtesy of GENERAL MOTORS COMPANY
  8. Remove the front bumper fascia extension (3). Front Bumper Fascia Extension Replacement
  9. Fig 2: A/C Condenser Bolt - Lower Right Side
    GM3239554Courtesy of GENERAL MOTORS COMPANY
  10. Remove the lower A/C condenser bolts (1) from the radiator. Air Conditioning Condenser Replacement
  11. Lower the vehicle.
  12. Fig 3: Radiator Inlet Hose & Clamp
    GM3271058Courtesy of GENERAL MOTORS COMPANY
  13. Remove the radiator inlet hose (2) from the radiator. Radiator Inlet Hose Replacement 
  14. Fig 4: Engine Coolant Air Bleed Hose & Clamps
    GM3281745Courtesy of GENERAL MOTORS COMPANY
  15. Remove the engine coolant air bleed hose (2) from the radiator. Engine Coolant Air Bleed Hose Replacement 
  16. Fig 5: Coolant Recovery Hose
    GM3412585Courtesy of GENERAL MOTORS COMPANY
  17. Remove the engine coolant recovery reservoir hose (1) from the radiator. Coolant Recovery Reservoir Hose Replacement 
  18. Fig 6: Engine Coolant Fan Shroud
    GM2968535Courtesy of GENERAL MOTORS COMPANY
  19. Remove the engine coolant fan shroud (1) from the radiator. Engine Coolant Fan Shroud Replacement 
  20. Fig 7: Radiator Outlet Hose & Clamp
    GM3272429Courtesy of GENERAL MOTORS COMPANY
  21. Remove the radiator outlet hose (2) from the radiator outlet pipe. Radiator Outlet Hose Replacement 
  22. Cap the fittings and plug the holes when removing the transmission fluid cooler pipes.
  23. Fig 8: Transmission Fluid Cooler Inlet Pipe Retaining Clip
    GM3955607Courtesy of GENERAL MOTORS COMPANY
  24. Remove the transmission fluid cooler inlet pipe (2) from the radiator. Transmission Fluid Cooler Inlet Pipe Replacement (MYC)Transmission Fluid Cooler Inlet Pipe Replacement (MER)
  25. Fig 9: Transmission Fluid Cooler Outlet Pipe Retaining Clip
    GM3955937Courtesy of GENERAL MOTORS COMPANY
  26. Remove the transmission fluid cooler outlet pipe (2) from the radiator. Transmission Fluid Cooler Outlet Pipe Replacement (MER)
  27. Fig 10: Radiator Upper Mounts & Bolts
    GM3226265Courtesy of GENERAL MOTORS COMPANY
  28. Remove the radiator upper mounts (2). Radiator Upper Mount Replacement 
  29. Fig 11: A/C Condenser Bolts - Upper
    GM3239555Courtesy of GENERAL MOTORS COMPANY
  30. Support the A/C condenser and remove the two upper A/C condenser bolts (1). Air Conditioning Condenser Replacement
  31. Fig 12: Radiator
    GM2968865Courtesy of GENERAL MOTORS COMPANY
  32. Tilt the radiator (1) rearward and lift up to remove the radiator out of the vehicle.
  33. Fig 13: Radiator Outlet Pipe & Retaining Clip
    GM2968756Courtesy of GENERAL MOTORS COMPANY
  34. Transfer the radiator outlet pipe (2) to the new radiator. Radiator Outlet Pipe Replacement 
  35. Transfer all air guide seals to the new radiator.
  36. Fig 14: Radiator Lower Insulators
    GM2969313Courtesy of GENERAL MOTORS COMPANY
  37. Transfer the radiator lower insulators (1) to the new radiator. Radiator Lower Insulator Replacement 
  38. Transfer components as necessary.