Circuit/System Testing
NOTE:
You must perform the Circuit/System Verification before proceeding with Circuit/System Testing unless sent here from Engine Cranks But Does Not Run.
- Ignition OFF, disconnect the KR75 Engine Controls Ignition Relay.
- Verify a test lamp illuminates between ground and the B+ terminals listed below:
- Terminal 85
- Terminal 30
- If the test lamp does not illuminate
Replace the front compartment fuse block.
- If the test lamp illuminates NOTE:
- High resistance in the circuit/underhood fuse block for either the KR75 Engine Controls Ignition Relay or the KR73 Ignition Main Relay can cause DTC P1682 to set.
- A short to voltage on any of the circuits supplied by the engine controls ignition relay can cause DTC P0690 to set.
- Ignition ON.
- Verify that a test lamp does not illuminate between the ignition voltage circuit terminal 87 and ground.
- If the test lamp illuminates
- Ignition OFF, disconnect the X1 harness connector at the K20 Engine Control Module.
- Ignition ON.
- Test for less than 1 V between ground and connector terminal 47.
- If 1 V or greater, repair the short to voltage in the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- If the test lamp does not illuminate
- Ignition OFF, connect a 20 A fused jumper wire between the B+ circuit terminal 30 and the ignition voltage circuit terminal 87.
- Ignition ON.
- Verify the scan tool Engine Controls Ignition Relay Feedback Signal parameter displays B+.
- If B+ is not displayed
- Ignition OFF, disconnect the X1 harness connector at the K20 Engine Control Module
- Test for less than 2 Ω in the relay switch ignition voltage circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω
- Test for infinite resistance between the relay switch ignition voltage circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K20 Engine Control Module.
- If B+ is displayed
- Ignition OFF, connect a DMM, set to the diode setting, between control circuit terminal 86 and ground.
- Verify the DMM displays OL.
- If OL is not displayed
- Disconnect the X1 harness connector at the K20 Engine Control Module.
- Test for infinite resistance between ground and the relay control circuit.
- If less than infinite resistance, repair the short to ground in the circuit.
- If infinite resistance, replace the K20 Engine Control Module.
- If OL is displayed
- Ignition ON.
- Verify the DMM displays less than 1 V.
- If 1 V or greater
- Ignition OFF, disconnect the X1 connector at the K20 Engine Control Module.
- Ignition ON.
- Test for less than 1 V on the relay control circuit.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- if less than 2 Ω, replace the K20 Engine Control Module.
- If less than 1 V
- Test or replace the KR75 Engine Controls Ignition Relay.