Common Specs & Procedures Index
MALIBU COMMON SPECS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | APPROXIMATE FLUID CAPACITIES | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Axle Nut/Hub Nut | |||
| Tighten | First Pass 150 N.m (111 lb. ft.) Second Pass Release 45 degrees Final Pass 250 N.m (199 lb ft) |
||
| Battery | NA | ||
| Brakes | |||
| Bleeding Sequence | RIGHT REAR, LEFT FRONT, LEFT REAR, RIGHT FRONT HYDRAULIC BRAKE SYSTEM BLEEDING (MANUAL) HYDRAULIC BRAKE SYSTEM BLEEDING (PRESSURE) |
||
| Disc Brakes | |||
| Service Specifications | DISC BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Charging | |||
| Generator | NA | ||
| Torque | FASTENER SPECIFICATIONS
Except Hybrid. FASTENER SPECIFICATIONS Hybrid |
||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | See the figure under WATER PUMP, AIR CONDITIONING COMPRESSOR AND GENERATOR BELT REPLACEMENT
1.5L WATER PUMP BELT REPLACEMENT 1.8L DRIVE BELT REPLACEMENT 2.0L |
||
| Engine Cooling | |||
| General Service Specifications | N/A | ||
| Radiator Cap Pressure | Pressure Stamped On Cap | ||
| Thermostat R & I | |||
| 1.5L, 1.8L, 2.0L | 1.5L ENGINE COOLANT THERMOSTAT HOUSING REPLACEMENT (LFV) 1.8L ENGINE COOLANT THERMOSTAT HOUSING REPLACEMENT (LKN) 2.0L ENGINE COOLANT THERMOSTAT HOUSING REPLACEMENT (LTG) |
||
| Water Pump R & I | |||
| 1.5L, 1.8L, 2.0L | 1.5L WATER PUMP REPLACEMENT (LFV) 1.8L WATER PUMP REPLACEMENT (LKN) 2.0L WATER PUMP REPLACEMENT (LTG) |
||
| Engine Mechanical | |||
| 1.5L, 1.8L, 2.0L | |||
| Compression | 1.5L ENGINE COMPRESSION TEST 1.8L ENGINE COMPRESSION TEST 2.0L ENGINE COMPRESSION TEST |
||
| Oil Pressure | 1.5L at 1500 RPM 100°C 29-36 psi 200-250 kPa 1.8L at idle 85°C (185°F) or more, greater than 21.76 psi (150 kPa) 2.0L at 700 RPM 100°C 20-29 psi 140-200 kPa |
||
| Overhaul | 1.5L ENGINE MECHANICAL SPECIFICATIONS 1.8L ENGINE MECHANICAL SPECIFICATIONS 2.0L ENGINE MECHANICAL SPECIFICATIONS |
||
| Torque | 1.5L FASTENER SPECIFICATIONS 1.8L FASTENER SPECIFICATIONS 2.0L FASTENER SPECIFICATIONS |
||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate/Drive Plate Torque | |||
| 1.5L, 1.8L | 1.5L. 1.8L First Pass - 20 N.m (15 lb ft) Second Pass - 30 N.m (22 lb ft) Final Pass - additional 70 degrees |
||
| 2.0L | 2.0L First Pass - 20 N.m (15 lb ft) Second Pass - 30 N.m (22 lb ft) Final Pass - additional 40 degrees |
||
| Fuel System | |||
| Pressure Specification - 1.5L, 1.8L, 2.0L | Ignition ON, Scan Tool Commanded - 345-650 kPa (50-94 PSI) | ||
| Fuel Pressure Test Procedure - 2.0L | 1.5L CIRCUIT/SYSTEM VERIFICATION 1.8L CIRCUIT/SYSTEM VERIFICATION 2.0L CIRCUIT/SYSTEM VERIFICATION |
||
| Fuel Filter Location | Fuel Filter is Part of the Fuel Tank Fuel Pump Module | ||
| Fuel Filter R & I | 1.5L FUEL TANK FUEL PUMP MODULE REPLACEMENT 1.8L NA 2.0L FUEL TANK FUEL PUMP MODULE REPLACEMENT |
||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Coil On Plug | ||
| Ignition Wires (Routing) | |||
| 1.5L, 1.8L, 2.0L | Coil On Plug | ||
| Spark Plug | |||
| See Parts Catalog for Application | |||
| Gap | 1.5L 0.60-0.70 mm 0.024-0.028 in 1.8L 0.65-0.75 mm (0.026-0.030 in) 2.0L 0.95-1.10 mm (0.037-0.043 in ) |
||
| Torque | 1.5L, 1.8L 17 N.m (13 lb ft) 2.0L 20 N.m (15 lb ft) |
||
| Starting | |||
| Starter | N/A | ||
| Torque | FASTENER SPECIFICATIONS
Except Hybrid. FASTENER SPECIFICATIONS Hybrid |
||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 140 N.m (103 lb ft) For Tightening Sequence, Please see the Figure Under INSTALLATION PROCEDURE |
||