LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2017 >> Malibu L >> Repair and Diagnosis >> Body & Frame >> Windows >> Fixed And MOVEABLE Window System >> Repair Instructions >> Rear Window Replacement >> Removal Procedure

Removal Procedure

  1. Rear Compartment Lid - Open
    WARNING: If a window is cracked but still intact, crisscross the window with masking tape in order to reduce the risk of damage or personal injury.
    NOTE: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and inner trim.
  2. High Mount Stop Lamp - Remove High Mount Stop Lamp Replacement
    Fig 1: High Mount Stop Lamp
    GM4223626Courtesy of GENERAL MOTORS COMPANY
  3. Rear window lower seal - Remove
  4. Electrical connectors - Disconnect
  5. Cover to protect the following parts from broken glass:
    WARNING: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
    • Upper dash pad
    • Defroster outlets and A/C outlets
    • Seats and carpeting
  6. Using the appropriate tool, carefully cut around the lace, start in the center working from side to side of the window to access the urethane adhesive bead, if equipped.
  7. This will allow the urethane adhesive to be separated from the window.
    Fig 2: Separating Urethane Adhesive From Window
    GM71179Courtesy of GENERAL MOTORS COMPANY
    NOTE: Keep the cutting edge of the tool against the window.
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • BO-24402-A  Glass Sealant Remover (Cold Knife).
    • BO-39032  Stationary Glass Removal Tool or equivalent in order to remove the window.
  8. With the aid of an assistant lift the rear window (1) from the opening.
    Fig 3: Rear Window
    GM4217119Courtesy of GENERAL MOTORS COMPANY