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Home >> Chevrolet >> 2016 >> Volt Premier >> Repair and Diagnosis >> Engine Mechanical >> Exhaust System >> Repair Instructions >> Three-Way Catalytic Converter Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Catalytic Converter Brace Bracket Nut And Catalytic Converter Bracket
    GM4091353Courtesy of GENERAL MOTORS COMPANY
  1. Install Catalytic Converter Bracket (2) @Catalytic Converter (1)
    2. CAUTION:

    Fastener Caution

  2. Install Catalytic Converter Brace Bracket Nut (3) and tighten 22 N.m (16 lb ft)
    3. Fig 2: Catalytic Converter And Catalytic Converter Rear Heat Shield
    GM4091351Courtesy of GENERAL MOTORS COMPANY
  3. Install a NEW catalytic converter gasket.(6)
  4. Install Catalytic Converter Rear Heat Shield (1)
  5. Install Catalytic Converter Rear Heat Shield Bolt (2) and tighten 9 N.m (80 lb in)
  6. Install Catalytic Converter (3) & Catalytic Converter Bracket (6)
    7. NOTE:

    Install NEW nuts.

  7. Install Catalytic Converter Nut (4) and tighten 22 N.m (16 lb ft)
  8. Raise the vehicle.
    9. Fig 3: Catalytic Converter Bracket Nut And Bolt
    GM4091332Courtesy of GENERAL MOTORS COMPANY
  9. Install Catalytic Converter Bracket Nut (2) and tighten 22 N.m (16 lb ft)
  10. Install Catalytic Converter Brace Bracket Bolt (1) and tighten 22 N.m (16 lb ft)
    11. Fig 4: Exhaust Front Pipe And Nut
    GM4091135Courtesy of GENERAL MOTORS COMPANY
  11. Install a NEW gasket.(1)
  12. Install Exhaust Front Pipe (2)
  13. Install Exhaust Front Pipe Nut (3) and tighten 22 N.m (16 lb ft)
  14. Lower the vehicle.
  15. Install Catalytic Converter Heat Shield Catalytic Converter Heat Shield Replacement 
  16. Install Heated Oxygen Sensor - Sensor 2 Heated Oxygen Sensor Replacement - Sensor 2
  17. Install Heated Oxygen Sensor - Sensor 1 Heated Oxygen Sensor Replacement - Sensor 1
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