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Home >> Chevrolet >> 2016 >> Malibu L >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 13 (Hybrid/EV Energy Storage System) >> Repair Instructions >> Cell Battery Module Replacement (Cell Battery 8) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Disable the high voltage system. High Voltage Disabling 
    2. Fig 1: High Voltage Battery
    GM4321377Courtesy of GENERAL MOTORS COMPANY
  2. Remove High Voltage Battery (1) - High Voltage Battery Replacement and Shipping Preparation 
    3. Fig 2: High Voltage Battery Tray Reinforcement - Left Side
    GM4321622Courtesy of GENERAL MOTORS COMPANY
  3. Remove High Voltage Battery Tray Reinforcement- Left Side (1) - High Voltage Battery Tray Reinforcement Replacement (Left Side) 
    4. Fig 3: High Voltage Battery Tray Reinforcement - Right Side
    GM4322220Courtesy of GENERAL MOTORS COMPANY
  4. Remove High Voltage Battery Tray Reinforcement- Right Side (1) - High Voltage Battery Tray Reinforcement Replacement (Right Side) 
    5. Fig 4: Battery Cover - Front
    GM4325172Courtesy of GENERAL MOTORS COMPANY
  5. Remove Battery Cover- Front (2) - Battery Cover Replacement (Front Panel) 
    6. Fig 5: Battery Cover - Back
    GM4323859Courtesy of GENERAL MOTORS COMPANY
  6. Remove Battery Cover- Back (2) - Battery Cover Replacement (Back Panel) 
    7. Fig 6: Wiring Harness Retainer
    GM4325406Courtesy of GENERAL MOTORS COMPANY
  7. Remove Battery Hold Down Retainer- Right Side Panel (3) - Battery Hold Down Retainer Replacement (Right Side Panel) 
    8. Fig 7: Battery Hold Down Retainer - Left Side Panel
    GM4325362Courtesy of GENERAL MOTORS COMPANY
  8. Remove Battery Hold Down Retainer- Left Side Panel (3) - Battery Hold Down Retainer Replacement (Left Side Panel) 
    9. Fig 8: Battery Cooling Air Inlet Duct - Front
    GM4325512Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Take care not to damage duct seal (1) when removing.

  9. Remove Battery Cooling Air Inlet Duct- Front (2)
    10. Fig 9: Battery Cooling Air Inlet Duct - Rear
    GM4325438Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Take care not to damage duct seal (2), when removing.

  10. Remove Battery Cooling Air Inlet Duct- Rear (1)
    11. Fig 10: Auxiliary Battery Cable
    GM4328261Courtesy of GENERAL MOTORS COMPANY
  11. Remove Auxiliary Battery Cable (4) - Auxiliary Battery Cable Replacement 
    12. Fig 11: High Voltage Bus Bar Fastener
    GM4329924Courtesy of GENERAL MOTORS COMPANY
  12. Remove High Voltage Bus Bar Fastener (1) (Qty: 2)
  13. Remove High Voltage Bus Bar (2)
    14. Fig 12: Ribbon Connector
    GM4329925Courtesy of GENERAL MOTORS COMPANY
  14. Disconnect the ribbon connector (1)
    15. Fig 13: Battery Vent Tube
    GM4329927Courtesy of GENERAL MOTORS COMPANY
  15. Disconnect Battery Vent Tube (1)
  16. Disconnect Electrical Connector (2)
  17. Disengage Retainer Clip (3)
    18. Fig 14: High Voltage Battery Interface Control Module
    GM4329929Courtesy of GENERAL MOTORS COMPANY
  18. Remove High Voltage Battery Interface Control Module (1)
    19. Fig 15: Battery Hold Down Bolt
    GM4328273Courtesy of GENERAL MOTORS COMPANY
  19. Remove Battery Hold Down Bolt (1) (Qty: 2)
  20. Remove Battery Hold Down Retainer (2)
    21. Fig 16: Cell Battery Module
    GM4328278Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    If a service replacement cell battery module is required, the replacement cell battery module will need to have its cell voltages balanced. In order to facilitate installing EL-50332  cell balancing service tool, the replacement cell battery module will have to go in cell battery module 4 or cell battery module 5 location. Repositioning the existing cell battery module 4 or cell battery module 5 into the location of the cell battery module requiring replacement as applicable.

  21. Remove Cell Battery Module (1)
    22. Fig 17: Shipping Bracket
    GM4328783Courtesy of GENERAL MOTORS COMPANY
  22. If replacing the cell battery module, insert the shipping bracket (2) that comes with the NEW cell battery.
  23. Install the retainers (1)
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