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Installation Procedure

WARNING: This page is about a different car, the 2016 Chevrolet Malibu Limited. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the water outlet (2) into position with a NEW seal (1).
    Fig 1: Water Outlet Fasteners
    GM2810902Courtesy of GENERAL MOTORS COMPANY
  2. Install the water outlet fasteners (3) and tighten to 12 N.m (106 lb in).
    CAUTION: Refer to Fastener Caution .
  3. Install the thermostat bypass hose (2) to the water outlet (3).
    Fig 2: Thermostat Bypass Hose
    GM2810899Courtesy of GENERAL MOTORS COMPANY
  4. Connect the engine coolant temperature (ECT) sensor connector (3) to the water outlet (2).
    Fig 3: Engine Coolant Temperature (ECT) Sensor Connector
    GM2810896Courtesy of GENERAL MOTORS COMPANY
  5. Install the following hoses to the water outlet:
    • Radiator inlet hose (1).
    • Heater inlet hose (4).
    • Heater outlet hose (5).
  6. Install the battery tray. Refer to Battery Tray Replacement .
  7. Install the intake manifold cover. Refer to Intake Manifold Cover Replacement .
  8. Fill the cooling system. Refer to Cooling System Draining and Filling (GE 47716)  and Cooling System Draining and Filling (Static) .
  9. Start the engine and check for coolant leaks.
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