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Home >> Chevrolet >> 2016 >> Cruze LS, Automatic Trans >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 1.4L (LE2) - Repair Instructions >> Repair Instructions >> Charge Air Cooler Replacement >> Removal Procedure

Removal Procedure

  1. Battery Negative Cable Disconnection and Connection » Disconnect
  2. Front Bumper Fascia Replacement » Remove
  3. Charge Air Cooler Inlet Air Hose @ Charge Air Cooler» Remove - Charge Air Cooler Inlet Air Hose Replacement 
  4. Charge Air Cooler Outlet Air Hose @ Charge Air Cooler» Remove - Charge Air Cooler Outlet Air Hose Replacement 
  5. Disconnect the electrical connector. (1)
    Fig 1: Electrical Connector
    GM4171563Courtesy of GENERAL MOTORS COMPANY
  6. Engine Coolant Fan Shroud Bolt (1, 2)» Remove [2x]
    Fig 2: Engine Coolant Fan Shroud Bolts
    GM4171557Courtesy of GENERAL MOTORS COMPANY
  7. Raise the vehicle.
  8. Pull up the engine coolant fan shroud (1) until it can be put out of the 4 retaining tabs (2, 3).
    Fig 3: Engine Coolant Fan Shroud And Retaining Tabs
    GM4171558Courtesy of GENERAL MOTORS COMPANY
  9. Tilt the engine coolant fan shroud (1) as much as possible.
    Fig 4: Engine Coolant Fan Shroud
    GM4171559Courtesy of GENERAL MOTORS COMPANY
  10. Retain the engine coolant fan shroud.
  11. Disconnect the electrical connector. (1)
    Fig 5: Electrical Connector
    GM4171560Courtesy of GENERAL MOTORS COMPANY
  12. Retainer Clip (1)» Unclip [2x]
    NOTE: A second technician is required.
    Fig 6: Retaining Clips
    GM4171561Courtesy of GENERAL MOTORS COMPANY
  13. Charge Air Cooler (2) @ Radiator Assembly (1)» Remove
    Fig 7: Charge Air Cooler And Radiator Assembly
    GM4171562Courtesy of GENERAL MOTORS COMPANY