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Exhaust Manifold with Catalytic Converter Replacement

Fig 1: Exhaust Manifold With Catalytic Converter
GM2398031Courtesy of GENERAL MOTORS COMPANY
Exhaust Manifold with Catalytic Converter Replacement

Callout Component Name
WARNING: Do not use a service jack in locations other than those specified to lift this vehicle. Lifting the vehicle with a jack in those other locations could cause the vehicle to slip off the jack and roll; this could cause injury or death.
WARNING: Refer to Hot Exhaust System Warning .

Preliminary Procedures

  1. Remove the drive motor battery coolant pump. Refer to Drive Motor Battery Coolant Pump Replacement .
  2. Disconnect the heated oxygen sensor. Refer to Heated Oxygen Sensor Replacement - Sensor 1 .
  3. Remove the catalytic converter. Refer to Catalytic Converter Replacement .
1 Catalytic Converter Nut (Qty: 8)
CAUTION: Refer to Fastener Caution .

Tighten 
22 N.m (16 lb ft)
2 Exhaust Gasket
TIP:  Replace the gasket with a NEW one.
3 Exhaust Manifold Brace Bolt (Qty: 2)
Tighten 
22 N.m (16 lb ft)
4 Exhaust Manifold with Catalytic Converter
TIP:  If replacing the catalytic converter, transfer the heated oxygen sensor over to the new catalytic converter.