Installation Procedure
- Install the radiator insulators.
- Install the radiator to the charge air cooler and tighten the bolts to 6 (53 lb in).
- Install the radiator and charge air cooler as an assembly.
- Install the radiator mounting bolts to the charged air cooler and tighten to 6 (53 lb in).
- Install the fan shroud bolts (1) to the top of the radiator support and tighten to 6 (53 lb in).
- Install the fan shroud bolts (3) to the sides of the fan shroud and tighten to 6 (53 lb in).
- Install the engine oil cooler lines. Refer to Engine Oil Cooler Pipe/Hose Quick Connect Fitting Replacement .
- Install the automatic transmission oil cooler lines. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection (4L60-E/4L65-E/4L70-E) , Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection (6L45/6L50/6L80/6L90) .
- Install the radiator inlet hose (5) to the radiator.
- Install the hose clamp at the radiator inlet housing using the J-38185 hose clamp pliers.
- Install the outlet heater hose (2).
- Install the outlet heater hose clamp using the J-39529 wiper linkage installer.
- Install the intake manifold tube. Refer to Intake Manifold Tube Replacement .
- Install oil fill tube.
- Install the upper radiator baffle.
- Install the battery. Refer to Battery Replacement (Primary) .
- Install the charged air cooler pipe. Refer to Charge Air Cooler Inlet Pipe Replacement .
- Install the surge tank assembly. Refer to Radiator Surge Tank Replacement .
- Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
- Install the upper radiator baffle.
- Inspect the automatic transmission fluid level. Refer to Approximate Fluid Capacities .
- Inspect the engine oil level. Refer to Approximate Fluid Capacities .
CAUTION:
Refer to Fastener Caution .