Installation Procedure
- Install the 2 hoses (3) to the 2 converter pressure tubes (1).
- Install the 2 clamps (2) to the hoses (3).
- Install the EGR valve cooler. Refer to Exhaust Gas Recirculation Valve Cooler Replacement .
- Install the exhaust pressure sensor pipe (5).
- Install the 4 exhaust pressure sensor pipe bolts (3, 6, 7) and tighten to 9 (80 lb in).
- Install the 2 hoses (4) to the exhaust pressure sensor (1).
- Install the 2 clamps (2).
- Connect the engine electrical harness retainers to the exhaust pressure sensor pipe.
- Install the charge air cooler outlet hose to the throttle body. Refer to Charge Air Cooler Outlet Air Hose Replacement .
- Install the heater inlet hose to the engine block. Refer to Heater Inlet Hose Replacement (1.8L LUW and LWE) , Heater Inlet Hose Replacement (1.4L LUV) , Heater Inlet Hose Replacement (2.0L Diesel LUZ) .
- Install the heater outlet hose to the engine block. Refer to Heater Outlet Hose Replacement (1.8L LWE) , Heater Outlet Hose Replacement (1.4L LUV) , Heater Outlet Hose Replacement (1.8L LUW) , Heater Outlet Hose Replacement (2.0L Diesel LUZ) .
- Install the EGR pipe. Refer to Exhaust Gas Recirculation Pipe Replacement .
- Install the PCV oil separator. Refer to Positive Crankcase Ventilation Oil Separator Assembly Replacement .
- Install the engine sight shield. Refer to Engine Sight Shield Replacement .
- Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
CAUTION:
Refer to Fastener Caution .