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Home >> Chevrolet >> 2013 >> Sonic RS, Automatic Trans >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls/Fuel - 1.4L (LUV) - Repair Instructions >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Fuel Tank
    GM2495385Courtesy of GENERAL MOTORS COMPANY
  1. If replacing the tank, remove the fuel pump module and the evaporative emission canister. Refer to Fuel Tank Fuel Pump Module Replacement (Steel Tank) , and Evaporative Emission Canister Replacement (Steel Tank) .
  2. Transfer parts as necessary.
  3. Raise the fuel tank (1).
    4. Fig 2: Fuel Tank Straps & Fasteners
    GM2495382Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

  4. Support the fuel tank with a suitable stand.
  5. Position the fuel tank straps (2) onto the fuel tank.
  6. Install the fuel tank strap fasteners (1) and tighten to 22 N.m(16 lb ft).
    7. Fig 3: Fuel & Evaporative Emission Connectors
    GM2495381Courtesy of GENERAL MOTORS COMPANY
  7. Connect the fuel and evaporative emission connectors (1). Refer to Plastic Collar Quick Connect Fitting Service .
    8. Fig 4: Vent Hose & Clamps
    GM2495378Courtesy of GENERAL MOTORS COMPANY
  8. Connect the vent hose (1) .
  9. Tighten the hose clamps (2) to 4.5 N.m(40 lb in). and slide the filler hose off the fuel tank.
    10. Fig 5: Fuel Pump Harness Electrical Connector, Harness Cover & Fastener
    GM2495376Courtesy of GENERAL MOTORS COMPANY
  10. Connect the fuel pump harness electrical connector (3).
  11. Install the harness cover (2) and tighten the cover fasteners (1).
  12. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
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