Common Specs & Procedures Index
MALIBU COMMON SPECS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | REFRIGERANT SYSTEM SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Axle Nut/Hub Nut | |||
| Tighten | First Pass 150 N.m (111 lb. ft.) Second Pass Release 45 degrees Final Pass 250 N.m (184 lb ft) |
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| Battery | BATTERY USAGE | ||
| Brakes | |||
| Bleeding Sequence | RIGHT REAR, LEFT FRONT, LEFT REAR, RIGHT FRONT HYDRAULIC BRAKE SYSTEM BLEEDING (MANUAL) HYDRAULIC BRAKE SYSTEM BLEEDING (PRESSURE) |
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| Disc Brakes | |||
| Service Specifications | DISC BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Charging | |||
| Generator | GENERATOR USAGE | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | See the figure under 2.0L, 2,5L DRIVE BELT REPLACEMENT Or 2.4L INSTALLATION PROCEDURE | ||
| Engine Cooling | |||
| General Service Specifications | N/A | ||
| Radiator Cap Pressure | Pressure Stamped On Cap | ||
| Thermostat R & I | |||
| 2.0L, 2.4L, 2.5L | 2.0L ENGINE COOLANT THERMOSTAT HOUSING REPLACEMENT (LTG) 2.4L ENGINE COOLANT THERMOSTAT REPLACEMENT (LUK) 2.5L ENGINE COOLANT THERMOSTAT HOUSING REPLACEMENT (LCV) |
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| Water Pump R & I | |||
| 2.0L, 2.4L, 2.5L | 2.0L WATER PUMP REPLACEMENT (LTG) 2.4L WATER PUMP REPLACEMENT (LUK) 2.5L WATER PUMP REPLACEMENT (LCV) |
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| Engine Mechanical | |||
| 2.0L, 2.5L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil Pressure | 2.0L Minimum - @700 RPM @100°C - 140-200 kPa (20-29 psi) 2.5L Minimum - @700 RPM @100°C - 154-220 kPa (22-32 psi) |
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| Overhaul | 2.0L ENGINE MECHANICAL SPECIFICATIONS (LTG) 2.5L ENGINE MECHANICAL SPECIFICATIONS (LCV) |
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| Torque | 2.0L FASTENER TIGHTENING SPECIFICATIONS (LTG) 2.5L FASTENER TIGHTENING SPECIFICATIONS (LCV) |
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| 2.4L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil pressure | 2.4L Minimum - @1000 RPM @ 90°C (194°F) - 206.84-482.63 kPa (30-70 psi) | ||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS (LUK) | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate/Drive Plate Torque - 2.0L, 2.5L | First Pass - 30 N.m (22 lb ft) Final Pass - additional 40 degrees |
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| Flywheel/Flex Plate/Drive Plate Torque - 2.4L | First Pass - 53 N.m (39 lb ft) Final Pass - Additional 25 degrees |
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| Fuel System | |||
| Pressure Specification - 2.0L, 2.5L | Ignition ON, Engine OFF - 345-650 kPa (50-94 psi) | ||
| Pressure Specification - 2.4L | Ignition ON, Engine OFF - 345-690 kPa (50-100 psi) | ||
| Fuel Pressure Test Procedure - 2.0L, 2.5L | CIRCUIT/SYSTEM VERIFICATION | ||
| Fuel Pressure Test Procedure - 2.4L | CIRCUIT/SYSTEM VERIFICATION | ||
| Fuel Filter Location - 2.0L, 2.5L | Fuel Filter is Part of the Fuel Tank Fuel Pump Module | ||
| Fuel Filter Location - 2.4L | Fuel Filter is Part of the Fuel Tank Fuel Pump Module | ||
| Fuel Filter R & I - 2.0L, 2.5L | FUEL TANK FUEL PUMP MODULE REPLACEMENT (NT7) - Federal FUEL TANK FUEL PUMP MODULE REPLACEMENT (NU6) - California |
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| Fuel Filter R & I - 2.4L | FUEL TANK PRESSURE SENSOR REPLACEMENT (NT7) - Federal FUEL TANK PRESSURE SENSOR REPLACEMENT (NU6) - California |
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| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Coil On Plug | ||
| Ignition Wires (Routing) | |||
| 2.0L, 2.4L, 2.5L | Coil On Plug | ||
| Spark Plug | |||
| 2.0L, 2.5L See Parts Catalog for Application | |||
| Gap | 0.95-1.10 mm (0.037-0.043 in ) | ||
| Torque | 20 N.m (15 lb ft) | ||
| Spark Plug See Parts Catalog for Application | |||
| 2.4L | |||
| Gap | 0.75-0.90 mm (0.030-0.035 in ) | ||
| Torque | 20 N.m (15 lb ft) | ||
| Starting | |||
| Starter | N/A | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 150 N.m (111 lb ft) For Tightening Sequence, Please see the Figure Under INSTALLATION PROCEDURE |
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