Installation Procedure

WARNING: This page is about a different car, the 2011 Chevrolet Volt. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Brake Caliper Bracket

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Install the brake caliper bracket (1).

Fig 2: Brake Caliper Bracket Bolts

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CAUTION: Refer to Fastener Caution .

Install 2 new brake caliper bracket bolts (1).
1. Tighten the bolts a first pass to 100 N.m (74 lb ft).
2. Tighten the bolts a second pass an additional 60 degrees.
3. Tighten the bolts a final pass an additional 15 degrees.

Fig 3: Brake Pad Shims

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Install the brake pad springs (1).

Fig 4: Upper And Lower Brake Caliper Guide Pins

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Install the 2 brake caliper guide pin seals.
Ensure the brake caliper guide pin seals are fully seated in the groove of the brake caliper bracket.

NOTE: The upper brake caliper guide pin is equipped with a bushing and must be installed in the same location.

Install the upper brake caliper guide pin (1).
Install the lower brake caliper guide pin (2).
Ensure the brake caliper guide pin seals are fully seated in the groove of the brake caliper guide pins.

Fig 5: Brake Pads

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NOTE: Note the location of the wear sensor for correct installation.

Install the inner brake pad (1).
Install the outer brake pad (2).
Position the brake caliper over the brake pads and to the caliper bracket.

Fig 6: Upper And Lower Brake Caliper Guide Pin Bolts

Courtesy of GENERAL MOTORS CORP.

Using a backup wrench to hold the brake caliper guide pin stationary, install the brake caliper guide pin bolts (1) and tighten to 28 N.m (21 lb ft).
Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .