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Home >> Chevrolet >> 2012 >> Volt >> Repair and Diagnosis >> External Pages >> Different car >> Section 2 (Engine Cooling System) >> Repair Instructions >> Water Pump Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2011 Chevrolet Volt. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean the sealing surfaces.
  2. Fig 1: Water Pump Bolts
    GM2414081Courtesy of GENERAL MOTORS CORP.
  3. Install the water pump (4) and a NEW water pump gasket (3).
  4. CAUTION: Refer to Fastener Caution .
  5. Install the 5 short water pump bolts (2) and the 5 long water pump bolts (1) and tighten in a cross sequence to 8 N.m (71 lb in).
  6. Install the water pump pulley. Refer to Water Pump Pulley Replacement .
  7. Fig 2: Heater Water Shutoff Hose
    GM2414080Courtesy of GENERAL MOTORS CORP.
  8. Install the heater water shutoff hose (1).
  9. Fig 3: Radiator Inlet Hose, Engine Coolant Temperature Sensor Connector And Water Inlet Pipe
    GM2414079Courtesy of GENERAL MOTORS CORP.
  10. Install the radiator inlet hose (2) and the engine coolant temperature sensor connector (1), to the water inlet pipe (3)..
  11. Fill up the coolant fluid. Refer to Cooling System Draining and Filling .
  12. Start the engine and check for coolant leaks.