Common Specs & Procedures Index
MALIBU COMMON SPECS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | REFRIGERANT SYSTEM SPECIFICATIONS | ||
| Torque | Manual - FASTENER TIGHTENING SPECIFICATIONS Automatic - FASTENER TIGHTENING SPECIFICATIONS |
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| Axle Nut/Hub Nut | |||
| Tighten | 215 N.m (159 lb ft) | ||
| Battery | BATTERY USAGE | ||
| Brakes | |||
| Bleeding Sequence | RIGHT REAR, LEFT REAR, RIGHT FRONT, LEFT FRONT HYDRAULIC BRAKE SYSTEM BLEEDING (MANUAL) HYDRAULIC BRAKE SYSTEM BLEEDING (PRESSURE) |
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| Disc Brakes | |||
| Service Specifications | DISC BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Charging | |||
| Generator | GENERATOR USAGE | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | See the figure under DRIVE BELT REPLACEMENT | ||
| Engine Cooling | |||
| General Service Specifications | N/A | ||
| Radiator Cap Pressure | Pressure Stamped On Cap | ||
| Thermostat R & I | |||
| 2.4L | ENGINE COOLANT THERMOSTAT REPLACEMENT (LE5, LE9) | ||
| 3.6L | ENGINE COOLANT THERMOSTAT REPLACEMENT (LY7) | ||
| Water Pump R & I | |||
| 2.4L | WATER PUMP REPLACEMENT | ||
| 3.6L | WATER PUMP REPLACEMENT | ||
| Engine Mechanical | |||
| 2.4L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil Pressure | Minimum - @ 1,000 RPM @ 90°C (194°F) - 206.84-482.63 kPa (30-70 psi) | ||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS (LE5, LE9) | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| 3.6L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil pressure | Minimum @ Idle - 69 kPa (10 psi) Minimum @ 2,000 RPM - 138 kPa (20 psi) |
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| Overhaul | ENGINE MECHANICAL SPECIFICATIONS (LY7) | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate/Drive Plate Torque - 2.4L | First Pass - 53 N.m (39 lb ft) Final Pass - 25° |
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| Flywheel/Flex Plate/Drive Plate Torque - 3.6L | First Pass - 30 N.m (22 lb ft) Final Pass - 45° |
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| Fuel System | |||
| Pressure Specification - 2.4L | Ignition ON, Engine OFF - 345-414 kPa (50-60 psi) See CIRCUIT/SYSTEM VERIFICATION |
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| Pressure Specification - 3.6L | Ignition ON, Engine OFF - 386-427 kPa (56-62 psi) See CIRCUIT/SYSTEM VERIFICATION |
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| Fuel Pressure Test Procedure - 2.4L | FUEL SYSTEM DIAGNOSIS | ||
| Fuel Pressure Test Procedure - 3.6L | FUEL SYSTEM DIAGNOSIS | ||
| Fuel Filter Location - 2.4L | Fuel Filter is Part of the Fuel Tank Fuel Pump Module | ||
| Fuel Filter Location - 3.6L | Fuel Filter is Part of the Fuel Tank Fuel Pump Module | ||
| Fuel Filter R & I - 2.4L | FUEL TANK FUEL PUMP MODULE REPLACEMENT | ||
| Fuel Filter R & I - 3.6L | FUEL TANK MODULE REPLACEMENT | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Individual Ignition Coil/Module Assemblies | ||
| Ignition Wires (Routing) | |||
| 2.4L | Coil On Plug | ||
| 3.6L | Coil On Plug | ||
| Spark Plug | |||
| 2.4L | |||
| Gap | 1.0 mm (0.040 in) | ||
| Torque | 20 N.m (15 lb ft) | ||
| 3.6L | |||
| Gap | 1.1 mm (0.0433 in) | ||
| Torque | 18 N.m (13 lb ft) | ||
| Starting | |||
| Starter | N/A | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 140 N.m (100 lb ft) For Tightening Sequence, Please see the Figure Under INSTALLATION PROCEDURE |
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