Installation Procedure
- If previously removed, install the fuel tank module assemblies. Refer to Fuel Tank Fuel Pump Module Replacement , and Fuel Tank Fuel Pump Module Replacement - Secondary (With Out) .
- Using an adjustable jack, slowly raise and reposition the fuel tank (3) in order to install the tank to the vehicle.
- Install the fuel tank straps and the fuel tank strap-to-body nuts and tighten to 20 N.m (15 lb ft).
- Connect the fuel tank electrical connector and install the electrical connector retainer to the rear frame.
- Connect the EVAP vent, and fresh air hoses to the fuel tank.
- Connect the fuel filler tube to the fuel tank. Tighten the fuel filler tube clamp to 5 N.m (44 lb in).
- Connect the chassis fuel supply line (2) to the fuel tank.
- Connect the fuel tank vent pipe to the evaporative emission canister.
- Connect the vent hose to the canister filter.
- Connect the canister vent valve electrical connector.
- Install the exhaust system. Refer to Exhaust Muffler Replacement .
- Lower the vehicle.
- Fill the fuel tank with gasoline.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
- Prime the fuel system:
- Cycle the ignition ON for 5 seconds and then OFF for 10 seconds.
- Repeat the previous step twice.
- Crank the engine until it starts. The maximum starter motor cranking time is 20 seconds.
- If the engine does not start, repeat steps 15.1-15.3.
CAUTION:
Refer to Fastener Caution .