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Home >> Chevrolet >> 2011 >> HHR LS, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.2L Or 2.4L - Repair Instructions >> Repair Instructions >> Heated Oxygen Sensor Replacement - Sensor 2 >> Removal Procedure

Removal Procedure

CAUTION:

The oxygen sensor uses a permanently attached pigtail and connector. Do not remove the pigtail from the oxygen sensor. Damage to or removal of the pigtail connector could affect proper operation of the oxygen sensor.

CAUTION:

The use of excessive force may damage the threads in the exhaust manifold/pipe.

NOTE:

The in-line connector and louvered end must be kept clear of grease, dirt or other contaminants. Avoid using cleaning solvents of any type. DO NOT drop or roughly handle the heated oxygen sensor (HO2S).

NOTE:

The HO2S may be difficult to remove when the engine temperature is less than 48°C (120°F).

    Fig 1: Engine Harness Electrical Connector
    GM1625487Courtesy of GENERAL MOTORS COMPANY
  1. If equipped with a manual transaxle, remove the wheel drive shaft heat shield. Refer to Front Wheel Drive Shaft Joint Boot Shield Replacement .
  2. If equipped with a automatic transaxle, perform the following steps, remove the connector position assurance (CPA) retainer (2).
  3. Disconnect the engine harness electrical connector (3) from the HO2S.
  4. Fig 2: Engine Harness Electrical Connector
    GM1625489Courtesy of GENERAL MOTORS COMPANY
  5. If equipped with a manual transaxle, perform the following steps, remove the CPA retainer (3).
  6. Disconnect the engine harness electrical connector (4) from the HO2S.
  7. Fig 3: Trough And HO2S Electrical Harness Lead
    GM1631786Courtesy of GENERAL MOTORS COMPANY
  8. Bend down the trough (1) on the exhaust heat shield just enough to remove the HO2S electrical harness lead (2).
  9. Fig 4: HO2S
    GM1631783Courtesy of GENERAL MOTORS COMPANY
  10. Remove the HO2S.