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Circuit/System Testing

  1. Ignition ON and transmission in Park, with a scan tool verify the ECM Park/Neutral Position Switch parameter displays Active.
    • If the parameter does not display Active, test the ECM Park/Neutral signal circuit terminal 58 X2 for a short to ground or an open/high resistance.
  2. Ignition ON, verify the scan tool ECM Ignition 1 Signal parameter is greater than 10 V.
    • If less than the specified range, test the ECM ignition circuit terminal 51 X1 for a short to ground or an open/high resistance. If the circuit tests normal, replace the K20 ECM.
  3. Ignition OFF, disconnect the KR27 starter relay.
  4. Ignition OFF and scan tool disconnected, open and close the driver door and wait 1 minute. Test for less than 10 Ω between the relay ground circuit terminal 86 and ground
    • If greater than the specified range, test the ground circuit for an open/high resistance.
  5. Verify that a test lamp illuminates between the B+ circuit terminal 30 and ground.
    • If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.
  6. Ignition ON, verify that a test lamp does not illuminate between the control circuit terminal 87 and ground.
    • If the test lamp illuminates, test the control circuit for a short to voltage.
  7. Connect a 30 A fused jumper wire between the B+ circuit terminal 30 and the control circuit terminal 87. Verify the M64 starter motor is activated.
    • If the M64 starter motor does not activate, test the control circuit for a short to ground and an open/high resistance. If the circuit tests normal, test or replace the M64 starter motor.
  8. Connect a test lamp between the control circuit terminal 85 and the ground circuit terminal 86.
  9. Command the starter relay ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
    • If the test lamp is always ON, test the control circuit for a short to voltage. If the circuit tests normal, replace the K20 ECM.
    • If the test lamp is always OFF, test the control circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the K20 ECM.
  10. If all circuits test normal, test or replace the KR27 starter relay.
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