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Home >> Chevrolet >> 2011 >> Chevy Express G2500, Van Cargo Extended, 6.6 L >> Repair and Diagnosis >> External Pages >> Different car >> Section 36 (Antilock Brake System With Traction Control System & Stability Control System) >> Repair Instructions >> Brake Pressure Modulator Valve Replacement (With JL4) >> Installation Procedure

Installation Procedure

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  1. Install the EBCM, if removed. Refer to Electronic Brake Control Module Replacement .
    Fig 1: Identifying BPMV Assembly & Bracket
    GM2001484Courtesy of GENERAL MOTORS CORP.
  2. Install the BPMV assembly (1) to the bracket.
    CAUTION: Refer to Fastener Caution .
    Fig 2: Identifying BPMV Bolt
    GM2001482Courtesy of GENERAL MOTORS CORP.
  3. Install the BPMV bolt (1) and tighten to 11 N.m (97 lb in).
    Fig 3: Identifying BPMV Bracket Bolts
    GM2001479Courtesy of GENERAL MOTORS CORP.
  4. Install the BPMV and bracket assembly to the vehicle.
  5. Install the BPMV bracket bolts (1) and tighten to 25 N.m (18 lb ft).
    Fig 4: Identifying RR Brake Pipe Fitting
    GM2001477Courtesy of GENERAL MOTORS CORP.
  6. Connect the RR brake pipe fitting (1) and tighten to 25 N.m (18 lb ft).
    Fig 5: Identifying LR Brake Pipe Fitting
    GM2001474Courtesy of GENERAL MOTORS CORP.
  7. Connect the LR brake pipe fitting (1) and tighten to 25 N.m (18 lb ft).
    Fig 6: Identifying RF Brake Pipe Fitting
    GM2001471Courtesy of GENERAL MOTORS CORP.
  8. Connect the RF brake pipe fitting (1) and tighten to 25 N.m (18 lb ft).
    Fig 7: Identifying LF Brake Pipe Fitting
    GM2001469Courtesy of GENERAL MOTORS CORP.
  9. Connect the LF brake pipe fitting (1) and tighten to 25 N.m (18 lb ft).
    Fig 8: Identifying Front Master Cylinder Brake Pipe Fitting
    GM2001466Courtesy of GENERAL MOTORS CORP.
  10. Connect the front master cylinder brake pipe fitting (1) and tighten to 25 N.m (18 lb ft).
    Fig 9: Identifying Rear Master Cylinder Brake Pipe Fitting
    GM2001465Courtesy of GENERAL MOTORS CORP.
  11. Connect the rear master cylinder brake pipe fitting (1) and tighten to 25 N.m (18 lb ft).
  12. Install the brake modulator shield, if equipped.
  13. Install the brake modulator shield bolt and tighten to 25 N.m (18 lb ft).
  14. Install the 2 brake modulator shield nuts and tighten to 25 N.m (18 lb ft).
  15. If equipped with AWD, install the LF suspension torsion bar. Refer to Torsion Bar and Support Assembly Replacement .
  16. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  17. Bleed the antilock brake system. Refer to Antilock Brake System Automated Bleed .
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