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Home >> Chevrolet >> 2011 >> Aveo LS, 4D Hatchback, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 1.6L (LXV) - Repair Instructions >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure

Installation Procedure

  1. Raise the fuel tank into position.
    2. Fig 1: Fuel Tank Retaining Bolts
    GM2042506Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  2. Install the fuel tank mounting bolts (1).

    Tighten:  Tighten the fuel tank retaining bolts to 20 N.m (15 lb ft).

    3. Fig 2: Fuel Lines
    GM2042505Courtesy of GENERAL MOTORS CORP.
  3. Connect the fuel lines (1).
  4. Connect the wiring harness clips and the fuel line clips as needed.
  5. Connect the fuel pump electrical connector.
  6. Connect the fuel vapor line.
    7. Fig 3: Fuel Tank Filler Tube & Vent Tube
    GM2042504Courtesy of GENERAL MOTORS CORP.
  7. Connect the fuel tank filler tube (2) and fuel tank vent tube (1).
  8. Install the fuel tank filler tube clamp at the fuel tank.
    9. Fig 4: Parking Brake Cable Retainer Clamps
    GM2042503Courtesy of GENERAL MOTORS CORP.
  9. Install the parking brake cable retainer clamps (1) and the support.

    Tighten:  Tighten the parking brake cable retainer clamps to 10 N.m (89 lb in).

  10. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
  11. Fill the fuel tank.
  12. Perform a leak check of the fuel tank and the fuel line connections.
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