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Home >> Chevrolet >> 2010 >> HHR SS, Standard >> Repair and Diagnosis >> Body & Frame >> Fixed And MOVEABLE Windows System >> Repair Instructions >> Liftgate Window Replacement >> Removal Procedure

Removal Procedure

    WARNING: Refer to Cracked Window Warning .
    NOTE: Before cutting out a liftgate window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  1. Open the liftgate.
  2. Remove the liftgate window trim panel. Refer to Liftgate Trim Panel Replacement .
  3. Disconnect the rear window defogger connectors.
  4. Remove the rear wiper arm. Refer to Rear Window Wiper Arm Replacement .
    5. WARNING: Refer to Defroster Outlet Warning .
  5. Cover the following parts to protect from broken glass:
    • Upper dash pad
    • Defroster outlets and air conditioning (A/C) outlets
    • Seats and carpeting
    6. Fig 1: Separating Urethane Adhesive From Window
    GM71179Courtesy of GENERAL MOTORS CORP.
    WARNING: Refer to Glass and Sheet Metal Handling Warning .
    NOTE: Keep the cutting edge of the tool against the window.
  6. Remove the window from the urethane adhesive.
    • Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A  , J 39032  , or equivalent to remove the window. See Special Tools .
    7. Fig 2: Rear Window
    GM1593856Courtesy of GENERAL MOTORS CORP.
  7. With the aid of an assistant, remove the window (1) from the vehicle.
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