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Home >> Chevrolet >> 2010 >> HHR LS, Standard >> Repair and Diagnosis >> Body & Frame >> Fixed And MOVEABLE Windows System >> Repair Instructions >> Quarter Window Replacement >> Removal Procedure

Removal Procedure

    WARNING: Refer to Cracked Window Warning .
    NOTE: Before cutting out a bodyside window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  1. Open the liftgate.
  2. Remove the rear quarter panel trim. Refer to Quarter Upper Trim Panel Replacement (With AXS) or Quarter Upper Trim Panel Replacement (Except AXS) .
    3. WARNING: Refer to Defroster Outlet Warning .
  3. Cover the following parts to protect from broken glass:
    • Upper dash pad
    • Defroster outlets and A/C outlets
    • Seats and carpeting
    4. Fig 1: Separating Urethane Adhesive From Window
    GM71179Courtesy of GENERAL MOTORS CORP.
    WARNING: Refer to Glass and Sheet Metal Handling Warning .
    NOTE: Keep the cutting edge of the tool against the window.
  4. Remove the window from the urethane adhesive.
    • Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A  , J 39032  , or equivalent to remove the window. See Special Tools .
    5. Fig 2: View Of Quarter Window
    GM1840756Courtesy of GENERAL MOTORS CORP.
  5. With the aid of an assistant (2), remove the window (1) from the vehicle.
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