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Home >> Chevrolet >> 2010 >> Cobalt SS >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.0L - Repair Instructions >> Repair Instructions >> Fuel Line Replacement - Chassis >> Installation Procedure

Installation Procedure

    Fig 1: View Of Fuel Hose/Pipe & Retainers At Vehicle Underbody
    GM49888Courtesy of GENERAL MOTORS CORP.
  1. Position the fuel feed pipe to the vehicle.
  2. With the rear of the pipe positioned slightly rearward and down, raise the front of the pipe into position.
  3. Install the remainder of the pipe into position.
  4. Install the fuel feed pipe to the pipe retainers.
  5. Secure the pipe retainers (1) to the vehicle underbody.
  6. Install the heat shield material back onto the EVAP pipes.
  7. Install the left rear parking brake cable to the caliper. Refer to Parking Brake Rear Cable Replacement (Drum) or Parking Brake Rear Cable Replacement (Disc)
  8. Install the exhaust system. Refer to Exhaust Muffler with Resonator, Exhaust, and Tail Pipe Replacement (LNF) .
  9. Fig 2: View Of Rear Brake Pipe Bracket Retaining Nut
    GM890000Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  10. Install the rear brake hose brackets to the body studs and install the rear brake hose bracket retaining nuts.

    Tighten the nuts to 10 N.m (89 lb in).

  11. Install the EVAP canister. Refer to Evaporative Emission Canister Replacement .
  12. Lower the vehicle.
  13. Fig 3: View Of Fuel Pipe & Retaining Clip
    GM1389387Courtesy of GENERAL MOTORS CORP.
  14. Remove the caps or plugs from the fuel pipe and the engine fuel rail.
  15. Connect the fuel feed pipe to the engine fuel rail. Refer to Metal Collar Quick Connect Fitting Service .
  16. Install the pipe retaining clip (1) to the fuel feed pipe.
  17. Connect the negative battery cable.
  18. Inspect for fuel leaks using the following procedure:
    1. Turn ON the ignition, with the engine OFF for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition, with the engine OFF.
    4. Inspect for fuel leaks.