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Circuit/System Testing

  1. Engine running, accessories OFF, measure and record the battery voltage at the battery terminals. The voltage should be between 12.6 and 15.0 V.
  2. Ignition OFF, disconnect the harness connectors at the ECM.
  3. Ignition OFF and scan tool disconnected, open and close the driver door, and wait 1 minute. Test for less than 5 Ω between the ground circuit terminals listed below and ground.
    • Terminal 1 X1 (ECM 1.6 LXT)
    • Terminal 2 X1 (ECM 1.6 LXT)
    • Terminal 17 X1 (ECM 1.6 LXT)
    • Terminal 3 (ECM 1.4 L95)
    • Terminal 24 (ECM 1.4 L95)
    • Terminal 28 (ECM 1.4 L95)
    • Terminal 33 (ECM 1.4 L95)
    • Terminal 67 (ECM 1.4 L95)
    • Terminal 39 X2 (ECM 1.4 LDT)
    • Terminal 41 X2 (ECM 1.4 LDT)
    • Terminal 37 X2 (ECM 1.4 LDT)
    • Terminal 38 X2 (ECM 1.4 LDT)
    • Terminal 40 X2 (ECM 1.4 LDT)
    • Terminal 39 X2 (ECM 1.2)
    • Terminal 41 X2 (ECM 1.2)
    • Terminal 37 X2 (ECM 1.2)
    • Terminal 38 X2 (ECM 1.2)
    • Terminal 40 X2 (ECM 1.2)
    • Terminal 73 X1 (ECM 1.5)
    • Terminal 73 X2 (ECM 1.6 LDE, LLU AND LXV or 1.8 2HO)
    • Terminal 1 (SDM with WHB)
    • Terminal 28 (SDM without WHB)
    • Terminal 13 (EBCM)
    • Terminal 26 (EBCM)
    • If greater than the specified range, test the ground circuit for an open/high resistance.
  4. Verify that a test lamp illuminates between the B+ circuit terminals listed below and ground.
    • Terminal 2 X2 (ECM 1.6 LXT)
    • Terminal 18 X2 (ECM 1.6 LXT)
    • Terminal 3 X2 (ECM 1.6 LXT)
    • Terminal 30 (ECM 1.4 L95)
    • Terminal 29 (ECM 1.4 L95)
    • Terminal 17 X1 (ECM 1.4 LDT)
    • Terminal 1 X1 (ECM 1.4 LDT)
    • Terminal 18 X1 (ECM 1.4 LDT)
    • Terminal 3 X2 (ECM 1.4 LDT)
    • Terminal 17 X1 (ECM 1.2)
    • Terminal 1 X1 (ECM 1.2)
    • Terminal 18 X1 (ECM 1.2)
    • Terminal 3 X2 (ECM 1.2)
    • Terminal 62 X1 (ECM 1.5)
    • Terminal 22 X1 (ECM 1.5)
    • Terminal 1 X1 (ECM 1.5)
    • Terminal 3 X1 (ECM 1.5)
    • Terminal 14 X1 (ECM 1.6 LDE, LLU AND LXV or 1.8 2HO)
    • Terminal 3 X1 (ECM 1.6 LDE, LLU AND LXV or 1.8 2HO)
    • Terminal 12 X1 (ECM 1.6 LDE, LLU AND LXV or 1.8 2HO)
    • Terminal 31 (SDM with WHB)
    • Terminal 32 (SDM with WHB)
    • Terminal 59 (SDM without WHB)
    • Terminal 26 (SDM without WHB)
    • Terminal 1 (EBCM)
    • Terminal 14 (EBCM)
    • If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.
  5. If all circuits test normal, replace the ECM.