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Home >> Chevrolet >> 2009 >> Corvette Base, 2D Convertible, Standard >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Steering Gear Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Identifying Power Steering Gear, Nuts & Bolts
    GM663696Courtesy of GENERAL MOTORS CORP.
    NOTE: For Z06 and ZR1 applications, replace the crossmember-to-steering gear insulators.
  1. Install the power steering gear (1) into the vehicle through the left wheelhouse opening.
  2. CAUTION: Refer to Fastener Caution .
  3. Install the power steering gear mounting bolts (3) and nuts (2) and tighten the nuts to 100 N.m (74 lb ft).
  4. Install the lower shock mounting bolts. Refer to Shock Absorber Replacement (With F55) or Shock Absorber Replacement (w/o F55) .
  5. Raise the crossmember with the utility stand and remove the J 33432-A:  Compressor.
  6. Install all of the crossmember mounting nuts and tighten to 110 N.m (81 lb ft).
  7. Install the brake pipe bracket for the left front brake caliper.
  8. Install the plastic brake pipe hold-down for the right front brake pipe.
  9. Install the brake BPMV bracket. Refer to Brake Pressure Modulator Valve Bracket Replacement .
  10. Install the power steering pressure hose to the power steering gear and tighten the fittings to 27 N.m (20 lb ft).
  11. Install the power steering return hose to the power steering gear and tighten the fittings to 27 N.m (20 lb ft).
  12. Install the power steering hold-downs to the crossmember.
  13. Install the stabilizer shaft to the crossmember. Refer to Stabilizer Shaft Replacement .
  14. Connect the intermediate shaft to the power steering gear. Refer to Intermediate Steering Shaft Replacement .
  15. Connect the height sensor arm to the control arm.
  16. Connect the tie rod ends to the steering knuckles. Refer to Steering Linkage Outer Tie Rod Replacement .
  17. Install the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation .
  18. Lower the vehicle.
  19. Bleed the power steering system. Refer to Power Steering System Bleeding .
  20. Adjust the front wheel toe. Refer to Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment .