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Home >> Chevrolet >> 2009 >> Corvette Base, 2D Convertible, Automatic >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Steering Gear Replacement >> Removal Procedure

Removal Procedure

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation .
  3. Disconnect the tie rod ends from the steering knuckles. Refer to Steering Linkage Outer Tie Rod Replacement .
  4. Disconnect the intermediate shaft from the power steering gear. Refer to Intermediate Steering Shaft Replacement .
  5. Remove the stabilizer shaft. Refer to Stabilizer Shaft Replacement .
  6. Remove the power steering pressure and return hoses from the power steering gear.
  7. Remove the power steering line hold-downs from the crossmember.
  8. Remove the brake pressure modulator valve (BPMV) bracket. Refer to Brake Pressure Modulator Valve Bracket Replacement .
  9. Remove the 2 front crossmember mounting nuts.
  10. Using hand tools only, LOOSEN, DO NOT REMOVE, the 2 rear crossmember mounting nuts 10 mm (0.394 in).
  11. Disconnect the height sensor arm from the control arm.
  12. Use a utility stand in order to support the front of the crossmember.
  13. Using the J 33432-A:  Compressor, compress the coil spring in order to allow the crossmember to lower enough to remove the power steering gear.
  14. Remove the lower shock mounting bolts.
  15. Remove the brake pipe bracket for the left front brake caliper from the crossmember.
  16. Remove the plastic brake pipe hold-down for the right front brake pipe.
  17. Fig 1: Identifying Power Steering Gear, Nuts & Bolts
    GM663696Courtesy of GENERAL MOTORS CORP.
  18. Remove the power steering gear mounting bolts (3) and nuts (2).
  19. Maneuver the power steering gear (1) around the brake lines. Remove the power steering gear from the vehicle through the left wheelhouse opening.