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Home >> Chevrolet >> 2008 >> Optra5 LS, Standard >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust >> Repair Instructions >> Catalytic Converter Replacement (Diesel Engine) >> Installation Procedure

Installation Procedure

  1. Install the pre-catalyst with the seal ring. If damaged, replace the new seal ring.
    2. NOTE: Refer to Fastener Notice .
    Fig 1: Identifying Pre-Catalyst Bracket Bolt
    GM1820483Courtesy of GENERAL MOTORS CORP.
  2. Install the pre-catalyst clamp and the bracket bolt.

    Tighten:  Tighten the pre-catalyst bracket bolt to 40 N.m (29.5 lb ft)  .

  3. Install the exhaust front pipe. Refer to Front Pipe Replacement (Gasoline Engines)  or Front Pipe Replacement (Diesel Engine) .
    4. Fig 2: View Of Exhaust Manifold Heat Shield And Bolts
    GM1820482Courtesy of GENERAL MOTORS CORP.
  4. Install the exhaust manifold heat shield.

    Tighten:  Tighten the exhaust manifold heat shield bolt and nut to 20 N.m (14.8 lb ft)  .

  5. Connect the negative battery cable.
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