Circuit/System Testing
- Ignition ON, command the fuel pump ON and OFF with a scan tool. Verify the fuel pump turns ON.
- If the fuel pump does not turn ON, refer to Fuel Pump Electrical Circuit Diagnosis for further diagnosis.
- Ignition OFF, install the DW100-010 , refer to Fuel Pressure Gage Installation and Removal . See Special Tools .
- Ignition ON, verify the fuel pressure is between 414-483 kPa (60-70 psi)
.
- If not within the specified range, refer to Fuel System Diagnosis for further diagnosis.
- Ignition OFF, disconnect the harness connector at the fuel pressure regulator solenoid 1.
- Ignition ON, verify a test lamp illuminates between the ignition 1 voltage circuit terminal 1 and ground.
- If the test lamp does not illuminate, repair the ignition 1 voltage circuit for a short to ground or an open/high resistance.
- Ignition ON, test for 3-4 volts between the control circuit terminal 2 and ground.
- If less than the specified range, test the control circuit for an open or a short to ground. If circuit tests normal, replace the ECM.
- If greater than the specified range, test the control circuit for a short to voltage. If circuit tests normal, replace the ECM.
- Ignition OFF, connect the harness connector at the fuel pressure regulator solenoid 1.
- Disconnect the harness connector of the fuel pressure regulator solenoid 2.
- Ignition ON, verify a test lamp illuminates between the ignition 1 voltage supply circuit terminal 2 and ground.
- If the test lamp does not illuminate, test the ignition 1 voltage supply circuit for a short to ground or an open/high resistance. If circuit tests normal, replace the ECM.
- Ignition ON, test for 3-4 volts between the control circuit terminal 1 and ground.
- If less than the specified range, test the control circuit for an open or a short to ground. If the circuit tests normal, replace the ECM.
- If greater than the specified range, test the control circuit for a short to voltage. If the circuit tests normal, replace the ECM.
- Connect the harness connector at the fuel pressure regulator solenoid 2.
- Inspect and repair one of the following conditions:
Low Pressure
- A fuel system leak
- Restricted fuel filter
- Injection nozzle stuck in open position
- Leakage in the fuel rail pressure (FRP) regulator
- Worn fuel injection pump
High Pressure
- Restricted fuel return
- Fuel injection pump stuck open
- Fuel rail pressure (FRP) regulator stuck closed
- Restricted fuel injector