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Home >> Chevrolet >> 2008 >> Chevy Express G2500, Van Passenger >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery, Charging System And Starting System >> Repair Instructions >> Battery Tray Replacement (Secondary) >> Installation Procedure

Installation Procedure

    Fig 1: Auxiliary Battery Tray And Battery Hold-Down Tray Bolts
    GM105147Courtesy of GENERAL MOTORS CORP.
  1. Install the auxiliary battery tray to the vehicle.
  2. NOTE: Refer to Fastener Notice .
  3. Install the auxiliary battery tray bolts to the battery tray.

    Tighten:  Tighten the auxiliary battery tray bolts to 25 N.m (18 lb ft).

  4. Fig 2: Auxiliary Battery, Battery Hold-Down Retainer Bolt And Retainer
    GM184057Courtesy of GENERAL MOTORS CORP.
  5. Install the auxiliary battery to the auxiliary battery tray.
  6. Install the auxiliary battery hold-down retainer bolt.

    Tighten:  Tighten the bolt to 25 N.m (18 lb ft).

  7. Connect the auxiliary battery positive and negative cables. Refer to Battery Positive Cable Replacement (4.3L)  or Battery Positive Cable Replacement (4.8L, 5.3L and 6.0L)  or Battery Positive Cable Replacement (6.6L - Primary)  or Battery Positive Cable Replacement (6.6L - Auxiliary)  and Battery Negative Cable Replacement (4.3L)  or Battery Negative Cable Replacement (4.8L, 5.3L and 6.0L)  or Battery Negative Cable Replacement (6.6L - Primary)  or Battery Negative Cable Replacement (6.6L - Auxiliary) .
  8. Lower the vehicle.
  9. Install the front battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .