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Home >> Chevrolet >> 2008 >> Chevy Express G2500, Van Passenger >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery, Charging System And Starting System >> Repair Instructions >> Battery Tray Replacement (Primary) >> Installation Procedure

Installation Procedure

    Fig 1: View Of Battery Tray And Bolts
    GM1202817Courtesy of GENERAL MOTORS CORP.
  1. Install the battery tray to the vehicle.
  2. Connect the vacuum pump hoses and electrical connector.
    3. NOTE: Refer to Fastener Notice .
  3. Install the battery tray bolts.

    Tighten:  Tighten the battery tray bolts to 25 N.m (18 lb ft).

    4. Fig 2: View Of Battery Hold-Down Retainer Bolt & Retainer
    GM1202786Courtesy of GENERAL MOTORS CORP.
  4. Install the battery.
  5. Install the battery hold-down retainer and bolt.

    Tighten:  Tighten the battery hold-down retainer bolt to 25 N.m (18 lb ft).

  6. Install the fender brace.
  7. Install the battery limiter to the vehicle if equipped.
    8. Fig 3: Battery & Cables
    GM1202776Courtesy of GENERAL MOTORS CORP.
  8. Install the positive battery cable to the battery with the battery terminal bolt.

    Tighten:  Tighten the battery terminal bolt to 17 N.m (13 lb ft).

  9. Install the battery negative cable to the battery with the battery terminal bolts. Refer to Battery Negative Cable Disconnection and Connection .

    Tighten:  Tighten the battery terminal bolt to 17 N.m (13 lb ft).

  10. Install the coolant recovery reservoir.

    Tighten:  Tighten the bolt to 11 N.m (97 lb in).

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