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Home >> Chevrolet >> 2008 >> Chevy Express G2500, Van Cargo Extended, 6.6 6 >> Repair and Diagnosis >> External Pages >> Different car >> Section 1848 (Fixed & MOVEABLE Window System) >> Repair Instructions >> Rear Window Replacement >> Removal Procedure

Removal Procedure

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    WARNING: Refer to Cracked Window Warning .
    NOTE: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  1. Remove the rear door trim panels in order to gain access the rear window. Refer to Rear Door Trim Panel Replacement - Left Side and Rear Door Trim Panel Replacement - Right Side .
  2. WARNING: Refer to Defroster Outlet Warning .
  3. Cover to protect the following parts from broken glass:
    • The upper dash pad.
    • The defroster outlets and A/C outlets
    • The seats and carpeting.
  4. Fig 1: Separating Urethane Adhesive From Window
    GM71179Courtesy of GENERAL MOTORS CORP.
    NOTE: Keep the cutting edge of the tool against the window. This will allow the urethane adhesive to be separated from the window.
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A  , J 39032  or equivalent in order to remove the window. See Special Tools .
  5. With the aid of an assistant, use the suction cups to lift the rear window from the opening.
  6. Fig 2: Sliding Door Window Weatherstrip
    GM344497Courtesy of GENERAL MOTORS CORP.
  7. Remove the stationary window.