LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2007 >> Impala SS >> Repair and Diagnosis >> External Pages >> Different car >> Section 916 (Fixed And MOVEABLE Windows System) >> Repair Instructions >> Rear Window Replacement - Brazil >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2010 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. If reusing or replacing the window, use the appropriate tool, remove the auto-adhesive bead on the window surface and pinch-weld flange to approximately 2 mm (0.078 in).
    2. Fig 1: Applying Glass Prep
    GM379890Courtesy of GENERAL MOTORS CORP.
  2. Clean the bonding area on the window.
    3. Fig 2: Applying Glass Prep
    GM161424Courtesy of GENERAL MOTORS CORP.
  3. Apply bonded-glass primer and let dry per auto-adhesive instructions by the manufacturer's.
    4. Fig 3: Applying Glass Primer
    GM245290Courtesy of GENERAL MOTORS CORP.
  4. Apply the auto-adhesive primer-application (2) around the perimeter of the rear window (1) per auto-adhesive instructions by the manufacturer's.
    5. Fig 4: View Of Modified Applicator Nozzle
    GM161427Courtesy of GENERAL MOTORS CORP.
  5. Cut the applicator nozzle to provided a V cut to apply the auto-adhesive.
  6. Install the sealing strip to the bottom of the rear window.
    7. Fig 5: Removing/Installing Windshield With Aid Of An Assistant
    GM379903Courtesy of GENERAL MOTORS CORP.
    NOTE: If the locating pins were cut off it will be necessary to tape the window in place until the auto-adhesive cures per auto-adhesive instructions by the manufacturer's.
  7. With an assistant, use the glass handling cups, align the window locating pins to the slots located in each corner of the pinch-weld flange. Lower the window to touch the auto-adhesive.
  8. Remove the glass handling cups.
    9. Fig 6: Pressing Window Into Place
    GM706204Courtesy of GENERAL MOTORS CORP.
  9. Gently depress the window on the auto-adhesive bead until the window is seated 1 mm (0.039 in) below the roof.
    10. Fig 7: Aligning Tape Lines On Window To Body
    GM745571Courtesy of GENERAL MOTORS CORP.
  10. Use masking tape to hold the window in the position until the auto-adhesive completely cures.
  11. Connect the rear window defogger electrical connectors to the bus bars.
  12. Connect the connector from the radio antenna module.
  13. Install the rear edge of the headliner.
  14. Make sure to observe the auto-adhesive curing time before releasing the vehicle per auto-adhesive instructions by the manufacturer's.
    15. NOTE: Following the auto-adhesive installation instructions, using nafta to remove any excess of auto-adhesive within 30 minutes, otherwise it will not be possible to remove the auto-adhesive excess unless using mechanical means.
  15. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
    16. Fig 8: Performing Water Hose Test
    GM95572Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not direct a hard stream of high pressure water to the freshly applied auto-adhesive.
  16. Use a soft spray of warm water in order to immediately water test the window.
  17. Inspect the window for leaks.
  18. If any leaks are found, use a plastic paddle in order to apply extra auto-adhesive at the leak point.
  19. Retest the window for leaks.
  20. Maintain the following conditions in order to properly cure the auto-adhesive:
    • Partially lower a door window in order to prevent pressure buildups when closing doors before the auto-adhesive cures.
    • Do not drive the vehicle until the auto-adhesive is cured. Refer to the above curing times.
    • Do not use compressed air in order to dry the auto-adhesive.
    21. Fig 9: Cleaning Excess Urethane Adhesive From Body
    GM706194Courtesy of GENERAL MOTORS CORP.
  21. Clean any excess auto-adhesive from the body.
  22. Close the rear compartment lid.
  23. Ensure that the electrical components are working properly.
scientia non olet · About LEMON Manuals