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Home >> Chevrolet >> 2007 >> HHR LS, Automatic >> Repair and Diagnosis >> Body & Frame >> Windows >> Fixed & MOVEABLE Window Systems >> Repair Instructions >> Quarter Window Replacement >> Removal Procedure

Removal Procedure

    CAUTION: Refer to Cracked Window Caution .
    IMPORTANT: Before cutting out a bodyside window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  1. Open the liftgate.
  2. Remove the rear quarter panel trim. Refer to Rear Quarter Upper Trim Panel Replacement .
  3. Disconnect the electrical connectors from the antenna, if equipped.
  4. CAUTION: Refer to Defroster Outlet Caution .
  5. Cover the following parts to protect from broken glass:
    • Upper dash pad
    • Defroster outlets and A/C outlets
    • Seats and carpeting
  6. Fig 1: Using Utility Knife To Remove Reveal Molding
    GM379905Courtesy of GENERAL MOTORS CORP.
  7. Using a utility knife, carefully cut the exposed reveal molding (1) from the top and sides edge of the window to access the urethane adhesive bead, if equipped.
  8. Fig 2: Separating Urethane Adhesive From Window
    GM71179Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Keep the cutting edge of the tool against the window.
  9. Remove the window from the urethane adhesive.
    • Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A  , J 39032  , or equivalent to remove the window. See Special Tools .
  10. Fig 3: View Of Quarter Window
    GM1840756Courtesy of GENERAL MOTORS CORP.
  11. With the aid of an assistant (2), remove the window (1) from the vehicle.