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Installation Procedure

WARNING: This page is about a different car, the 2006 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Installing The Coil Assembly To The A/C Compressor
GM1555082Courtesy of GENERAL MOTORS CORP.
  1. Install the coil assembly (1) to the A/C compressor.
    IMPORTANT: Ensure that retainers are fully seated within their groove.
  2. Install a new coil assembly retainer (2).
  3. Install the pulley and bearing assembly (3) to the A/C compressor.
  4. Install a new pulley and bearing assembly retainer (4).
    IMPORTANT: Using shims (5), ensure a 0.3-0.6 mm (0.011-0.024 in) air gap is between the clutch driver and pulley.
    Use a light coat of clean PAG oil to hold the shims in place.
  5. Install the clutch driver (6) to the splined shaft.
  6. Measure the air gap between the clutch driver (6) and pulley (3). The air gap should be between 0.3-0.6 mm (0.011-0.024 in).
  7. Ensure that the clutch driver (6) does not drag against the pulley (3) when the pulley is rotated.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  8. Using J 37872  , install a new air conditioning clutch screw (7).

    Tighten:  Tighten the screw to 10 N.m (89 lb in).

    9. Fig 2: Connecting The Electrical Connector To The A/C Compressor Coil Assembly
    GM1488913Courtesy of GENERAL MOTORS CORP.
  9. Connect the electrical connector to the A/C compressor coil assembly.
  10. Install the air conditioning drive belt. Refer to Drive Belt Replacement - Air Conditioning in Engine Mechanical - 6.0L or Drive Belt Replacement - Air Conditioning in Engine Mechanical - 7.0L.
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