LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2006 >> Optra LS, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 89 (Front Suspension) >> Repair Instructions >> Strut, Strut Component and/or Spring Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2005 Chevrolet Optra5 and 2005 Chevrolet Optra. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Strut Assembly In Compression Tool
    GM1290672Courtesy of GENERAL MOTORS CORP.
  1. Remove the strut assembly. Refer to Strut Assembly Replacement .
  2. Fasten the strut assembly to the KM-329-A  or J 45400  . See Special Tools . Ensure the hooks are seated on the strut spring properly.
  3. Compress the front spring with the spring compressor.
  4. Fig 2: Piston Rod Nut Removal/Installation Procedure
    GM1290673Courtesy of GENERAL MOTORS CORP.
  5. Use an open end wrench to hold the threaded piston rod while removing the piston rod nut and the washer with a commercially available double ring spanner, sharply offset.
  6. Fig 3: View Of Strut Components
    GM1290674Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Record the position of the front spring locator relative to the strut assembly-to-knuckle bracket. Place the front spring locator back in the same position during assembly.
  7. Remove the upper strut mount, the mount bearing, the upper spring seat, the upper ring insulator, and the hollow bumper.
  8. Release the spring.
  9. Remove the spring and the lower ring insulator.