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Home >> Chevrolet >> 2006 >> Optra LS, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 89 (Front Suspension) >> Repair Instructions >> Steering Knuckle Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2005 Chevrolet Optra5 and 2005 Chevrolet Optra. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Knuckle/Strut Assembly Bolts
    GM1290635Courtesy of GENERAL MOTORS CORP.
  1. Install the knuckle assembly onto the vehicle.
    2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the steering knuckle-to-strut assembly nuts.

    Tighten:  Tighten the steering knuckle-to-strut assembly nuts to 120 N.m (89 lb ft)  .

  3. Connect the drive axle to the front wheel hub.
    4. Fig 2: View Of Ball Joint Pinch Bolt And Nut
    GM1290631Courtesy of GENERAL MOTORS CORP.
  4. Connect the ball joint to the knuckle assembly.
  5. Install the ball joint pinch bolt and the nut.

    Tighten:  Tighten the ball joint pinch bolt nut to 60 N.m (44 lb ft)  .

    6. Fig 3: View Of ABS Speed Sensor Electrical Connector
    GM1290628Courtesy of GENERAL MOTORS CORP.
  6. Connect the ABS speed sensor electrical connection.
    7. Fig 4: Identifying Axle Shaft Caulking Nut
    GM1290627Courtesy of GENERAL MOTORS CORP.
  7. Connect the outer tie rod to the knuckle assembly. Refer to Rack and Pinion Outer Tie Rod End Replacement in Power Steering System.
  8. Install the brake caliper onto the rotor. Refer to Brake Caliper Replacement - Front in Disc Brakes.
  9. Install the caulking nut onto the axle shaft.

    Tighten:  Tighten the drive axle-to-hub caulking nut to 150 N.m (111 lb ft)  . Loosen the nut, then tighten it to 275 N.m (203 lb ft)  .

  10. Install the wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  11. Lower the vehicle.
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