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Home >> Chevrolet >> 2006 >> Malibu SS >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Intermediate Pipe Replacement (2.2L Engine) >> Installation Procedure

Installation Procedure

  1. Install the intermediate pipe.
    Fig 1: Identifying Exhaust Manifold/Catalytic Converter (2.2L)
    GM1523749Courtesy of GENERAL MOTORS CORP.
  2. Install the exhaust manifold/catalytic converter to intermediate pipe nuts.Tighten:  Tighten the nuts to 35 N.m (26 lb ft).
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the HO2S. Tighten:  Tighten the sensor to 42 N.m (31 lb ft).
    Fig 2: Identifying HO2S Sensor (2.2L)
    GM1523745Courtesy of GENERAL MOTORS CORP.
  4. Connect the HO2S electrical connector (2).
    Fig 3: Identifying CPA & HO2S Connectors (2.2L)
    GM1523744Courtesy of GENERAL MOTORS CORP.
  5. Install the CPA retainer (1).
  6. Install the muffler assembly. Refer to Muffler Replacement (Sedan)  or Muffler Replacement (Sedan SS)  or Muffler Replacement (Maxx, Maxx SS) .