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Home >> Chevrolet >> 2006 >> HHR LS, Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 2.2L - Introduction (2 Of 2) >> Repair Instructions >> Fuel Tank Filler Pipe Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Fuel Fill Pipe
    GM1636690Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel fill pipe to the vehicle.
    2. Fig 2: Fuel Fill Pipe Hose
    GM1636704Courtesy of GENERAL MOTORS CORP.
  2. Install the fuel fill pipe hose to the fuel tank.
    3. NOTE: Refer to Fastener Notice .
  3. Tighten the fuel fill pipe hose clamp (2) at the fuel tank.

    Tighten:  Tighten the clamp to 4.5 N.m (40 lb in).

  4. Connect the fuel tank vent pipe quick connect fittings (1, 3). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
    5. Fig 3: Fuel Fill Pipe Lower Bolt
    GM1636691Courtesy of GENERAL MOTORS CORP.
  5. Instal the fuel fill pipe lower bolt.

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

  6. Lower the vehicle.
  7. Install the fuel fill pocket. Refer to Fuel Filler Pocket Replacement .
    8. Fig 4: Fuel Fill Pipe To Fill Pipe Housing Bolts
    GM1637027Courtesy of GENERAL MOTORS CORP.
  8. Install the fuel fill pipe to fill pipe housing bolts.

    Tighten:  Tighten the bolts to 1.5 N.m (13 lb in).

  9. Refill the fuel tank.
  10. Install the fuel fill cap.
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