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Home >> Chevrolet >> 2006 >> HHR LS, Standard >> Repair and Diagnosis >> Body & Frame >> Windows >> Stationary Window System >> Repair Instructions >> Quarter Window Replacement >> Removal Procedure

Removal Procedure

CAUTION: Refer to Cracked Window Caution .
    IMPORTANT: Before cutting out a quarter window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  1. Open the liftgate.
  2. Remove the inside rear garnish molding. Refer to Trim Panel Replacement - Rear Quarter Upper .
  3. Remove the inside rear garnish molding. Refer to Trim Panel Replacement - Rear Quarter Lower .
  4. CAUTION: Refer to Defroster Outlet Caution .
  5. Cover the following parts to protect from broken glass:
    • Upper dash pad
    • Defroster outlets and air conditioning (A/C) outlets
    • Seats and carpeting
  6. IMPORTANT: When cutting out the quarter window use care not to damage the encapsulation around the perimeter of the quarter window. If the encapsulation is damaged, the window must be replaced.
    IMPORTANT: Keep the cutting edge of the tool against the quarter window. Do this from inside the vehicle to protect the outer painted surface.
  7. Remove the window from the urethane adhesive.
    • Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • Use the J 24402-A  ,J 39032  , or equivalent in order to remove the quarter window.
  8. Fig 1: Window
    GM1593855Courtesy of GENERAL MOTORS CORP.
  9. With the aid of an assistant, remove the window (1) from the vehicle.