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Home >> Chevrolet >> 2006 >> Chevy Express G3500, Van Passenger Extended >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery, Charging System And Starting System >> Repair Instructions >> Generator Replacement >> Removal Procedure

Removal Procedure

CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.
  1. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement for the 6.6L (LLY) engine.
  2. Remove the upper radiator fan shroud. Refer to Fan Shroud Replacement - Upper .
  3. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .
  4. Disconnect the generator electrical connector (1).
  5. Remove the drive belt. Refer to Drive Belt Replacement for the 6.6L (LLY) engine.
    6. Fig 1: View Of Generator Cable & Nut
    GM395686Courtesy of GENERAL MOTORS CORP.
  6. Remove the positive battery cable from the generator, perform the following:
    1. Slide the boot (3) down to access the terminal stud.
    2. Remove the positive cable nut (2).
    3. Remove the positive cable.
    7. Fig 2: View Of Auxiliary Generator & Bolts
    GM1369547Courtesy of GENERAL MOTORS CORP.
  7. Remove the generator bolts (1).
  8. Remove the generator (2).
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